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Advancing Electric Drive Unit Design with Smoothed Particle Hydrodynamics Astemo Americas, Incorporated

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Chintala, Paramesh, author.
Inada, Jorge, author.
Flores Solano, Cesar Alfonso, author.
Gingade, Suresh, author.
Conference Name:
WCX SAE World Congress Experience (2026-04-14 : Detroit, Michigan, United States)
Language:
English
Subjects (All):
CAD, CAM, and CAE.
Electric drives.
Optimization.
Simulation and modeling.
Logistics.
Drag.
Research and development.
Powertrains.
Local Subjects:
CAD, CAM, and CAE.
Electric drives.
Optimization.
Simulation and modeling.
Logistics.
Drag.
Research and development.
Powertrains.
Physical Description:
1 online resource
Place of Publication:
Warrendale, PA SAE International 2026
Summary:
Thermal and lubrication management is critical for the performance characteristics of Electric Drive Units (EDUs) in electrified powertrains. Accurate assessment of lubrication flow, particularly in terms of wetting behavior and churning losses, is essential for optimizing EDU performance across various driving conditions. This study presents a comprehensive numerical investigation of lubrication flow behavior within an EDU using an advanced Smoothed Particle Hydrodynamics (SPH) method. The mesh-free SPH approach provides significant advantages in modeling intricate oil dynamics, such as oil splashing, and the behavior of oil in contact with rotating components. The primary focus of this study is to investigate the phenomena of oil splashing, wetting behavior characterized by the Wetting Fraction(WF), and churning losses within the gearbox environment. Key flow characteristics such as oil distribution, particle trajectories, torque resistance due to fluid drag, and oil volume fraction are analyzed under varying operational parameters. The EDU design is then refined through multiple design iterations using the SPH method to enhance splashing characteristics and improve WF for critical components. This work demonstrates the effectiveness of the SPH method as a robust virtual prototyping tool for next-generation EDU lubrication system design
Notes:
Vendor supplied data
Access Restriction:
Restricted for use by site license

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