Non-traditional and advanced machining technologies / Helmi Youseff and Hassan El-Hofy.

Format:

Book

Author/Creator:

Youseff, Helmi, author.

Language:

English

Subjects (All):

Machining.

Physical Description:

1 online resource (xxvi, 463 pages) : illustrations

Edition:

Second edition.

Place of Publication:

Boca Raton, FL : CRC Press, [2021]

Summary:

"This volume covers the technologies, machine tools, and operations of non-traditional machining processes, and assisted machining technologies. Two separate chapters of this volume deal with the machining techniques of difficult-to-cut materials, such as stainless, super alloys, ceramics, and composites. Design for machining, accuracy and surface integrity of machined parts, environment-friendly machine tools and operations, and hexapods are also presented. The topics covered throughout this volume reflect the rapid and significant advances that have occurred in various areas in machining technologies and are organized and described in such a manner to draw the interest of the reader. The treatments are aimed at motiving and challenging the reader to explore viable solutions to a variety of questions regarding product design and optimum selection of machining operations for a given task"-- Provided by publisher.

Contents:

Cover

Half Title

Title Page

Copyright Page

Dedication

Table of Contents

Preface

Acknowledgements

Author Biographies

List of Symbols

List of Acronyms

Unit I Non-Traditional Machining Operations and Non-Traditional Machine Tools

Chapter 1 Non-Traditional Machining Processes

1.1 Introduction

1.2 Classification of Non-Traditional Machining Processes

1.3 Review Questions

References

Chapter 2 Mechanical Non-Traditional Machining Operations and Machine Tools

2.1 Jet Machines and Operations

2.1.1 Abrasive Jet Machining

2.1.1.1 Process Characteristics and Applications

2.1.1.2 Work Station of Abrasive Jet Machining

2.1.1.3 Process Capabilities

2.1.2 Water Jet Machining (Hydrodynamic Machining)

2.1.2.1 Process Characteristics and Applications

2.1.2.2 Equipment of WJM

2.1.2.3 Process Capabilities

2.1.3 Abrasive Water Jet Machining

2.1.3.1 Process Characteristics and Applications

2.1.3.2 AWJM Equipment

2.1.3.3 Process Capabilities

2.2 Ultrasonic Machining

2.2.1 Definition, Characteristics, and Applications

2.2.2 USM Equipment

2.2.3 Design of Acoustic Horns

Magnification Factor Rm

2.2.4 Process Capabilities

2.2.5 Recent Developments

2.3 Abrasive Flow Machining

2.3.1 Principles

2.3.2 Process Parameters of Abrasive Flow Machining

2.3.3 Applications of AFM

2.4 Review Questions and Problems

Chapter 3 Chemical and Electrochemical Non-Traditional Machining Operations and Machine Tools

3.1 Chemical Machining

3.1.1 Chemical Milling

Tooling for CH Milling

Advantages and Disadvantages of CH Milling

3.1.2 Photochemical Machining (Spray Etching)

Applications of PCM Process

Advantages and Disadvantages of PCM

3.2 Electrochemical Machines and Operations

3.2.1 Process Characteristics and Applications.

Advantages of ECM

Disadvantages of ECM

Applications of ECM

3.2.2 Elements of ECM

3.2.3 ECM Equipment (EC Sinking Machine)

3.2.4 Process Capabilities

3.2.5 ECM Allied Processes

3.2.5.1 Shaped Tube Electrolytic Machining

3.2.5.2 Electrostream (Capillary) Drilling

3.2.5.3 Electrochemical Jet Drilling

3.2.5.4 Electrochemical Deburring

3.2.5.5 Electrochemical Polishing

3.2.5.6 Electrochemical Sharpening

3.2.5.7 Electrochemical Grinding

3.2.5.8 Electrochemical Honing

3.3 Review Questions and Problems

Chapter 4 Thermo-Electrical Non-Traditional Machining Operations and Machine Tools

4.1 Electrical Discharge Machines and Operations

4.1.1 Process Characteristics and Applications

Applications

4.1.2 Sinking Machine

4.1.3 EDM-Spark Circuits (Power Supply Circuits)

4.1.3.1 Resistance-Capacitance RC Circuit

4.1.3.2 Transistorized Pulse Generator Circuits

4.1.4 EDM Tool Electrodes

4.1.5 Process Capabilities

4.1.6 EDM Allied Processes

4.1.6.1 Electrical Discharge Milling (ED Milling)

4.1.6.2 Electrical Discharge Wire Cutting

4.2 Electron Beam Machining Equipment and Operations

4.2.1 Process Characteristics and Applications

4.2.2 Electron Beam Machining Equipment

4.2.3 Process Capabilities

4.3 Laser Beam Machining Equipment and Operations

4.3.1 Process Characteristics

Process Advantages and Limitations

4.3.2 Types of Lasers

4.3.2.1 Pyrolithic and Photolithic Lasers

4.3.2.2 Industrial Lasers

4.3.3 Laser Beam Machining Operations

4.3.4 LBM Equipment

4.3.5 Applications and Capabilities

4.4 Plasma Arc Cutting Systems and Operations

4.4.1 Process Characteristics

4.4.2 Plasma Arc Cutting Systems

4.4.3 Applications and Capabilities of PAC

4.5 Review Questions and Problems

References.

Unit II Advanced Machining Technology

Chapter 5 Machining of DTC Materials (Stainless Steels and Super Alloys) by Traditional and Non-Traditional Methods

5.1 Introduction

5.2 Traditional Machining of Stainless Steels

5.2.1 Types, Characteristics, and Applications of SSs

5.2.2 Machinability and Machinability Ratings of SSs

5.2.2.1 Free-Machining Additives of Stainless Steels

5.2.2.2 Machinability of Free- and Non-Free-Machining Stainless Steels

5.2.2.3 Enhanced Machining Stainless Steels

5.2.2.4 Machinability Ratings of Stainless Steels

5.2.3 Machining and Machining Conditions of SSs

5.3 Traditional Machining of Super Alloys

5.3.1 Types, Characteristics, and Applications of SAs

5.3.2 Machinability and Machinability Rating of Super Alloys

5.3.2.1 Machinability Aspects of Super Alloys

5.3.2.2 Machinability Rating of Super Alloys

5.3.3 Machining and Machining Conditions of Super Alloys

5.4 Non-Traditional Machining of Stainless Steels and Super Alloys

5.4.1 Machining of Stainless Steels and Super Alloys by Mechanical Techniques

5.4.2 Machining SSs and SAs by Electrochemical and Chemical Techniques

5.4.3 Thermoelectric Machining of Stainless Steels and Super Alloys

5.5 Review Questions

Chapter 6 Machining of DTC Materials (Ceramics and Composites) by Traditional and Non-Traditional Methods

6.1 Introduction

6.2 Machining of Ceramic Materials

6.2.1 Ceramic as a Promising Engineering Material

6.2.2 Types, Characteristics, Classification, and Applications of Ceramics

6.2.2.1 Types, Characteristics, and Classification

6.2.2.2 Fields of Applications

6.2.3 Fabrication Techniques of Crystalline Ceramics

6.2.3.1 Processing Techniques and Shaping of Green Bodies

6.2.3.2 Green Machining Processes of Green and Pre-Sintered Ceramics.

6.2.3.3 Hard Machining Processes of Sintered Ceramics

6.3 Machining of Composite Materials

6.3.1 Types, Characteristics, and Applications of Composites

6.3.2 Traditional Machining and Machinability of Composites

6.3.3 Non-Traditional Machining and Machinability of Composites

6.4 Review Questions

Chapter 7 Assisted Machining Technologies

7.1 Introduction

7.2 Thermal-Assisted Machining

7.2.1 Laser-Assisted Machining

7.2.2 Plasma-Assisted Machining

7.3 Vibration-Assisted Machining (VAM)

7.3.1 Principles and Aims of VAM

7.3.2 Vibration-Assisted Traditional Machining Processes

7.3.2.1 Vibration-Assisted Turning

7.3.2.2 Vibration-Assisted Drilling

7.3.2.3 Vibration-Assisted Milling

7.3.2.4 Vibration-Assisted Grinding

7.3.3 Vibration-Assisted Non-Traditional Machining Processes

7.3.3.1 Vibration-Assisted Electrochemical Machining (VAECM)

7.3.3.2 Vibration-Assisted Electrodischarge Machining

7.3.3.3 Vibration-Assisted Laser Beam Machining

7.3.3.4 Vibration-Assisted Abrasive Water Jet Machining

7.4 Magnetic Field-Assisted Processes

7.4.1 Magnetic Abrasive Finishing (MAF)

7.4.1.1 Finishing of Outer Cylindrical Surfaces and Typical Machining Conditions of MAF

7.4.1.2 MAF Finishing of Inner Cylindrical Surfaces

7.4.1.3 Semi-Magnetic Abrasive Finishing (SMAF)

7.4.1.4 Other MAF Applications

7.4.2 Magnetic Float Polishing (MFP) or Magnetic Fluid Grinding (MFG)

7.4.3 Advantages of MFAP

7.4.4 Magnetorheological Finishing (MRF)

7.4.5 Magnetorheological Abrasive Flow Finishing (MRAFF)

7.5 Review Questions

Chapter 8 Design for Machining

8.1 Introduction

8.1.1 General Design Rules

8.2 General Design Recommendations

8.3 Design for Machining by Cutting

8.3.1 Turning

8.3.1.1 Economic Production Quantities.

8.3.1.2 Design Recommendations for Turning

8.3.1.3 Dimensional Control

8.3.2 Drilling and Allied Operations

8.3.2.1 Economic Production Quantities

8.3.2.2 Design Recommendations for Drilling and Allied Operations

8.3.2.3 Dimensional Control

8.3.3 Milling

8.3.3.1 Design Recommendations

8.3.3.2 Dimensional Factors and Tolerances

8.3.4 Shaping, Planing, and Slotting

8.3.4.1 Design Recommendations

8.3.4.2 Dimensional Control

8.3.5 Broaching

8.3.5.1 Design Recommendations

8.3.5.2 Dimensional Factors

8.3.5.3 Recommended Tolerances

8.3.6 Thread Cutting

8.3.6.1 Design Recommendations

8.3.6.2 Dimensional Factors and Tolerances

8.3.7 Gear Cutting

8.3.7.1 Design Recommendations

8.3.7.2 Dimensional Factors

8.4 Design for Grinding

8.4.1 Surface Grinding

8.4.1.1 Design Recommendations

8.4.1.2 Dimensional Control

8.4.2 Cylindrical Grinding

8.4.2.1 Design Recommendations

8.4.2.2 Dimensional Factors

8.4.3 Centerless Grinding

8.4.3.1 Design Recommendations

8.4.3.2 Dimensional Control

8.5 Design for Abrasive Finishing Processes

8.5.1 Honing

8.5.2 Lapping

8.5.3 Superfinishing

8.6 Design for Chemical and Electrochemical Machining

8.6.1 Chemical Machining

8.6.1.1 Design Recommendations

8.6.1.2 Dimensional Factors and Tolerances

8.6.2 Electrochemical Machining

8.6.2.1 Design Recommendations

8.6.2.2 Dimensional Factors

8.6.3 Electrochemical Grinding

8.6.3.1 Design Recommendations

8.6.3.2 Dimensional Factors

8.7 Design for Thermal Machining

8.7.1 Electrodischarge Machining

8.7.1.1 Design Recommendations

8.7.1.2 Dimensional Factors

8.7.2 Electron Beam Machining

8.7.3 Laser Beam Machining

8.8 Design for Ultrasonic Machining

8.9 Design for Abrasive Jet Machining

8.10 Review Questions

Chapter 9 Accuracy and Surface Integrity Realized by Machining Processes.

Notes:

Description based on print version record.

ISBN:

1-00-305531-1

1-000-09714-5

1-003-05531-1

1-000-09716-1

9781003055310

OCLC:

1153337616