Development of New Headliner Material and the Manufacturing Process Toyota Motor Corporation

Format:

Conference/Event

Author/Creator:

Nishimura, Hideo, author.

Conference Name:

International Congress & Exposition (1990-02-26 : Detroit, Michigan, United States)

Language:

English

Physical Description:

1 online resource

Place of Publication:

Warrendale, PA SAE International 1990

Summary:

A molded headliner made from polypropylene, which we developed for the first time in the world, was adopted in May 1987 for TOYOTA COROLLA. The new material with high stiffness and light weights, has a sandwich structure consisting of PP-sheets and a PP-foam sheet. We have thus succeeded in the production of the new headliner in which each layer is laminated without any adhesive. A unique resin used for PP-sheets as surface skins was developed with high impact, thermal and fire resistances. Further, a PP-form core sheet with soft-feel and good moldability was also developed. As a result, we established proper conditions of molding this material and succeeded in producing stable superior parts with high quality and short cycle-time. Finally new molded headliner is comparable to the suspended type headliner in respect to weight and production cost

Notes:

Vendor supplied data

Publisher Number:

900836

Access Restriction:

Restricted for use by site license