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Thin-Walled Compliant Mechanism Component Design Assisted by Machine Learning and Multiple Surrogates Purdue University

SAE Technical Papers (1906-current) Available online

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Format:
Conference/Event
Author/Creator:
Liu, Liu, author.
Contributor:
Detwiler, Duane
Nutwell, Emily
Tovar, Andrés
Conference Name:
SAE 2015 World Congress & Exhibition (2015-04-21 : Detroit, Michigan, United States)
Language:
English
Physical Description:
1 online resource
Place of Publication:
Warrendale, PA SAE International 2015
Summary:
AbstractThis work introduces a new design algorithm to optimize progressively folding thin-walled structures and in order to improve automotive crashworthiness. The proposed design algorithm is composed of three stages: conceptual thickness distribution, design parameterization, and multi-objective design optimization. The conceptual thickness distribution stage generates an innovative design using a novel one-iteration compliant mechanism approach that triggers progressive folding even on irregular structures under oblique impact. The design parameterization stage optimally segments the conceptual design into a reduced number of clusters using a machine learning K-means algorithm. Finally, the multi-objective design optimization stage finds non-dominated designs of maximum specific energy absorption and minimum peak crushing force. The proposed optimization problem is addressed by a multi-objective genetic algorithm on sequentially updated surrogate models, which are optimally selected from a set of 24 surrogates. The effectiveness of the design algorithm is demonstrated on an S-rail thin-walled structure. The best compromised Pareto design increases specific energy absorption and decreases peak crushing force in the order of 8% and 12%, respectively
Notes:
Vendor supplied data
Publisher Number:
2015-01-1369
Access Restriction:
Restricted for use by site license

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