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Determine Torque Plate Tightening Torque Strategy to Achieve Low Bore Distortion for Diesel Engine Cummins Technologies India Pvt Limited

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Bodake, Rajendra, author.
Contributor:
Mahajan, Pratik
Thakur, Anil
Vaidya, Omkar
Conference Name:
International Conference on Advances in Design, Materials, Manufacturing and Surface Engineering for Mobility (2022-11-25 : Chennai, India)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2022
Summary:
There is a two-step migration in the Indian automotive industry from Bharat stage IV to Bharat stage VI emission norms. This emission regulatory migration demands substantial engineering efforts to design, develop and validate engine, engine components, and complete exhaust after-treatment system. In this context, cylinder bore distortion plays a vital role in engine blow-by, oil consumption, and its effect on DPF ash loading. For Bharat stage VI engines, overall thermal loading is increased which exerts higher mechanical and thermal stresses over the engine and subsequent components. Increased engine bore distortion has ill effects on the engine and after-treatment devices. Reduction of bore distortion helps piston rings to confirm with the bore, which results in low oil passing through rings towards the combustion chambers which finally results in low oil burn off in the combustion chamber.In the present work, the study was conducted to reduce cylinder bore distortion by 5 trials (details shown in appendix) which include different torque plate honing with changing head bolt torque values, use of conditioned gasket, and repeatability of bolt uses on the bore distortion values. The study resulted in an improvement of bore distortion around 30 % from baseline with specified torque and angle strategy
Notes:
Vendor supplied data
Publisher Number:
2022-28-0490
Access Restriction:
Restricted for use by site license

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