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Monolithic Metal Oxide Thin-Wall Substrates with Closed and Open Cells: Optimal Designs by Theoretical Modeling and Experiment American Scientific Materials Technologies Company (ASMT)

SAE Technical Papers (1906-current) Available online

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Format:
Conference/Event
Author/Creator:
Shustorovich, Eugene, author.
Conference Name:
SAE 2001 World Congress (2001-03-05 : Detroit, Michigan, United States)
Language:
English
Physical Description:
1 online resource
Place of Publication:
Warrendale, PA SAE International 2001
Summary:
Recently, ASMT has developed a process of making monolithic metal oxide thin-wall structures from mechanically assembled metal preforms, whose shape and internal configuration are retained in the (oxidation) process. Because metallic designs can be extremely diverse, the same varieties of designs are now possible in metal oxide ceramics. In particular, some unique metallic designs such as spiral winding structures (formed from flat and corrugated layers) with either closed or open cells have been realized for the first time in ceramics, such as hematite Fe2O3 and titania (rutile) TiO2. In order to optimize these new ceramic designs, we have developed a theoretical model of layer distribution of mechanical stresses under external uniform radial pressure and of thermal stresses under typical heating/cooling regimes. The stress distribution is determined by various parameters, both structural (cell size and geometry, wall thickness, number of layers, et cetera) and material (tensile wall strength, Young's modulus, thermal expansion coefficient, et cetera). The analytical formalism and computational program are highlighted. Model results are presented for a variety of hematite and titania substrates, having closed or open cell structure, a cell density from 200 to 1000 cpsi, and wall thickness from 1 to 5 mils. Recommendations on optimal designs are given and supported by relevant experimental data. Automotive applications of new metal oxide thin-wall substrates are discussed
Notes:
Vendor supplied data
Publisher Number:
2001-01-0931
Access Restriction:
Restricted for use by site license

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