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Maximizing Range with Advanced Air Conditioning Optimization and Energy Management Bosch Global Software Technologies

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
T R, Rakshith, author.
Contributor:
Yadav, Ankit
Conference Name:
SAENIS TTTMS Thermal Management Systems Conference (2025-11-06 : Guwahati, India)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2025
Summary:
Widespread adoption of electric vehicles (EVs) is hindered by "range anxiety," a major concern for consumers. A primary contributor to this issue is the significant energy consumption of the Heating, Ventilation, and Air Conditioning (HVAC) system, which can account for 15-40% of a vehicle's total energy demand, directly reducing its practical driving range.Using the 1D simulation tool GT-SUITE, this research provides a comparative analysis of two distinct HVAC architectures: a conventional air-cooled condenser (ACC) and a proposed liquid-cooled condenser (LCC). The performance of both hardware systems was evaluated under two control strategies a Proportional-Integral (PI) controller and a basic On/Off controllerto identify the optimal configuration.The results advocate that optimizing the system's architecture and control logic yields a substantial improvement in the Coefficient of Performance (COP) ranging from 47% to 128% compared to the baseline ACC/On-Off configuration, with a corresponding total energy consumption reduction of 10% to 39%. Critically, these significant performance gains were analyzed for both the R134a and the modern, low-GWP R1234yf refrigerantsThis research confirms that a holistic optimization approach, improving both hardware and control logic, is a robust strategy for significantly reducing HVAC energy load, proven effective for both the refrigerants. By quantifying these substantial energy savings, this study provides a clear pathway for designing more sustainable EV thermal management systems that can help extend driving range and address a key barrier to EV adoption
Notes:
Vendor supplied data
Publisher Number:
2025-28-0364
Access Restriction:
Restricted for use by site license

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