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Drilling Methods for Controlling Exit Burr Height in CRES Material Stacks Electroimpact Incorporated

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Schultz, Rich, author.
Contributor:
Luker, Zachary
Murakonda, Sai Krishna
Peterman, Randy
Conference Name:
AeroTech Conference & Exhibition (2025-05-06 : Vancouver, Canada)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2025
Summary:
The Electroimpact Automatic Fan Cowl Riveter uses two novel drill processes to control exit burr height and achieve the required hole quality in CRES (Corrosion-Resistant Steel, also called stainless steel) material stacks. Both processes use piloted cutters on the OML (Outer Mold Line, referring to the exterior surface of an airframe) side, and two different tools are used in a backside spindle on the IML (Inner Mold Line, referring to the inside surface of an airframe) side of the component. The first process uses a shallow-angle shave tool in the IML spindle to directly control the exit burr height after it is produced by the OML spindle and is called the "burr shave" technique. The second process uses a countersink tool in the IML spindle and produces an "intermediate countersink" after the pilot hole is drilled by the OML spindle, but before the final hole diameter is drilled. These drill processes were able to achieve the required hole quality in a challenging CRES material stack, which allows the machine to be qualified for one-up assembly of the component
Notes:
Vendor supplied data
Publisher Number:
2025-01-0169
Access Restriction:
Restricted for use by site license

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