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Corrosion Behavioral Study of Sintered Materials with Ethanol-Blended Fuels Mahindra and Mahindra, Limited

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Kārttikēyan̲, Ci., author.
Contributor:
Gopalan, Vijaysankar
Venugopal, Sivakumar
Conference Name:
Symposium on International Automotive Technology (2026) (2026-01-28 : Pune, India)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2026
Summary:
The increasing adoption of ethanol-blended fuels, such as E20 (20% ethanol and 80% gasoline) and E85 (85% ethanol and 15% gasoline), necessitates a comprehensive understanding of their compatibility with automotive engine components to ensure durability and operational reliability. Fuel compatibility is particularly critical for components in direct contact with ethanol-rich fuels, as improper material selection or insufficient testing can lead to corrosion, material degradation, and compromised engine performance. This study focuses on evaluating the behavior of sintered materials extracted from potential fuel-contact part of automotive engine when exposed to E20 and E85 fuels. Testing was conducted in accordance with the SAE J1747 standard, which provides a systematic approach for assessing corrosion resistance and material degradation in fuel environments. Following the exposure tests, post-test evaluations included visual inspection to identify surface changes and Scanning Electron Microscopy (SEM) examination to characterize corrosion mechanisms at the microscopic level. Results showed significantly higher corrosion rates, highlighting their susceptibility to ethanol-induced degradation. The study provides valuable insights into the corrosion behavior of sintered materials and underscores the importance of rigorous material selection and testing protocols to ensure engine compatibility with advanced ethanol-blended fuels. These findings can guide the development of more durable and efficient engine systems for future fuel applications
Notes:
Vendor supplied data
Publisher Number:
2026-26-0277
Access Restriction:
Restricted for use by site license

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