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Predictive Analysis and Risk Management of Nickel-Plated Aluminum Automotive Parts Exposed to Harsh Environmental Conditions Mahindra and Mahindra, Limited

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Narain, Aditya, author.
Contributor:
Gopalan, Vijaysankar
Varatharajan, Senthilkumaran
Venugopal, Sivakumar
Conference Name:
Symposium on International Automotive Technology (2026) (2026-01-28 : Pune, India)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2026
Summary:
Aluminium is widely used across various industries due to its lightweight properties, high strength-to-weight ratio, and cost-effectiveness. However, its susceptibility to corrosion, particularly in harsh environmental conditions, presents challenges to its long-term durability and performance. To mitigate these issues, nickel plating was applied as a protective measure, creating a barrier to minimize aluminium's direct exposure to corrosive environments and enhance its resistance to degradation. In this study, nickel-plated aluminium was subjected to controlled corrosion testing under simulated real-world conditions, including humidity, saline atmospheres. The primary objective was to evaluate the effectiveness and longevity of nickel plating as a corrosion prevention method. Periodic observations and measurements were conducted to monitor material changes, such as surface degradation, corrosion pattern and corrosion increasing rate. The findings highlight the critical role of plating type, deposition type and environmental conditions in determining the corrosion resistance of nickel-plated aluminium. Based on the study results, recommendations for improving corrosion resistance were proposed, such as optimizing the plating process and incorporating post-plating treatments like passivation or sealing. These insights contribute to advancing corrosion protection strategies, ensuring the sustainability and reliability of aluminium in exposed environments for usage in automotive field
Notes:
Vendor supplied data
Publisher Number:
2026-26-0305
Access Restriction:
Restricted for use by site license

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