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Numerical Study of a Hydrogen Ejector with Regulated Inlet for Extended PEMFC Operating Range in Automotive Application Tata Motors, Limited

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Khot, Ranjit Uttreshwar, author.
Contributor:
Achanur, Mallappa
Chougule, Abhijeet
T P, Muhammad
Conference Name:
Symposium on International Automotive Technology (2026) (2026-01-28 : Pune, India)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2026
Summary:
Hydrogen recirculation is a primary requirement for improving fuel efficiency and anode stability in Proton Exchange Membrane Fuel Cell (PEMFC) systems, particularly in automotive applications. Effective hydrogen recirculation is critical for maintaining high efficiency and fuel utilization. A hydrogen recirculation ejector equipped with a regulated pressure inlet, which eliminating the need for mechanical pumps while maintaining optimal hydrogen utilization. The passive operation of the ejector eliminating the need for rotary components which significantly improves system reliability and reduces failure modes associated with moving parts. This work presents a numerical investigation of a hydrogen recirculation ejector featuring a regulated pressure inlet, with the objective of extending its operating range across varying fuel cell power levels. A combination of 1D system-level modelling and 2D multi-species Computational Fluid Dynamics (CFD) simulations was employed to evaluate ejector performance under dynamic operating conditions. The 1D model enabled fast system analysis, while the CFD analysis, incorporating hydrogen and water vapor species, provided detailed insights into flow pattern, mixing, and entrainment characteristics. Key design parameters such as primary nozzle geometry, secondary inlet positioning, and pressure regulation strategy were studied to optimize ejector efficiency. The simulations explored various power loads of fuel cell net power output, which is representative of real-world drive cycles. Results shows that regulated pressure inlets significantly enhance entrainment ratio, maintain stable flow regimes, and reduce the risk of anode starvation during load changes. The findings support the application of pressure-regulated ejectors as compact and passive solutions for hydrogen recirculation in automotive PEMFC systems, contributing to reduce balance-of-plant complexity
Notes:
Vendor supplied data
Publisher Number:
2026-26-0249
Access Restriction:
Restricted for use by site license

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