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Fluid Topology Optimization for Heat Dissipation of Ventilated Brake Discs Tongji University

SAE Technical Papers (1906-current) Available online

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Format:
Book
Conference/Event
Author/Creator:
Zhao, Wentao, author.
Contributor:
Chao, Han
Daxin, Jiang
Jia, Qing
Qin, Lanwei
Xia, Chao
Yang, Zhigang
Conference Name:
WCX SAE World Congress Experience (2025-04-08 : Detroit, Michigan, United States)
Language:
English
Physical Description:
1 online resource cm
Place of Publication:
Warrendale, PA SAE International 2025
Summary:
Enhancing the heat dissipation performance of ventilated brake discs is a complex challenge involving fluid dynamics, solid mechanics, rotational motion, thermal transfer, and frictional interactions. To address this issue, this study developed a comprehensive simulation model for brake disc heat dissipation, informed by wind tunnel testing conducted on a multi-purpose vehicle (MPV) model. The research included a sensitivity analysis of design parameters related to the brake disc blades and employed a topology optimization approach to enhance the disc's heat dissipation capabilities. The study successfully demonstrated the applicability of topology optimization to the intricate thermal simulation of brake discs. As a result, a novel brake disc blade design with a unique geometry was developed, and the underlying principles contributing to its improved thermal performance were thoroughly analyzed. The optimized brake disc design, distinguished by a carefully contoured inlet curve and a constricted outlet port structure, achieved superior heat dissipation. This was accomplished by reducing flow separation and increasing pressure within the flow channel, all while maintaining the mass flow rate
Notes:
Vendor supplied data
Publisher Number:
2025-01-8183
Access Restriction:
Restricted for use by site license

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