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Bending Process Optimization of Dual Phase 780 (DP780) Tubes for Body Structural and Chassis Applications Ford Motor Company

SAE Technical Papers (1906-current) Available online

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Format:
Conference/Event
Author/Creator:
Koganti, Koganti, author.
Contributor:
Elliott, Adrian
Nelson, Robert C.
Smith, J.
van Riemsdijk, Isadora
Conference Name:
SAE 2010 World Congress & Exhibition (2010-04-13 : Detroit, Michigan, United States)
Language:
English
Physical Description:
1 online resource
Place of Publication:
Warrendale, PA SAE International 2010
Summary:
To reach safety, emissions, and cost objectives, manufacturers of automotive body structural and chassis components shape thin gauge, high strength steel tube with a bending, pre-forming and hydroforming process. Challenging grades and bend severity require a careful optimization of the bending procedure. A joint project between Ford and ArcelorMittal Tubular Products investigated suitable bending parameters for severe bends using commercially available thin-walled DP780 and HSLA350 tubes. This paper summarizes the measurement methods found to be capable of capturing small differences in bending formability and details the influence of bender variables such as boost, pressure die, center-line bend radius and bend angle on the wrinkling, thinning and springback of these tubes. As a result of this work, recommendations were made as to effective bender set-ups for these tubes
Notes:
Vendor supplied data
Publisher Number:
2010-01-0230
Access Restriction:
Restricted for use by site license

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