Materials Processing : A Unified Approach to Processing of Metals, Ceramics, and Polymers / Lorraine F. Francis.

Format:

Book

Author/Creator:

Francis, Lorraine F., author.

Language:

English

Subjects (All):

Materials science.

Physical Description:

1 online resource (668 pages)

Edition:

Second edition.

Place of Publication:

London, England : Academic Press, [2024]

Summary:

Materials Processing: A Unified Approach to Processing of Metals, Ceramics and Polymers, Second Edition is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles.

Contents:

Intro

Materials Processing: A Unified Approach to Processing of Metals,Ceramics and Polymers

Copyright

Dedicated to Mark and Carolyn

Contents

Preface and acknowledgments to the second edition

Preface and acknowledgments to the first edition

Chapter 1: Introduction to Materials Processing

1.1. Materials Processing: Definition and Scope

1.2. Three Approaches to Materials Processing

1.3. Materials Processing Steps

1.4. Processing of Metals

1.5. Processing of Ceramics

1.6. Processing of Polymers

1.7. Summary

Cited References

Bibliography and Recommended Reading

Chapter 2: Starting Materials

2.1. What Is a Starting Material?

2.2. Metals

2.2.1. Introduction

2.2.2. Bulk Metal Starting Materials

2.2.3. Metal Powder Starting Materials

2.3. Ceramics

2.3.1. Introduction

2.3.2. Ceramic Powder Starting Materials

2.3.3. Glass Starting Materials

2.4. Polymers

2.4.1. Introduction

2.4.2. Thermoplastic Polymer Starting Materials

2.4.3. Thermoset Polymer Starting Materials

2.5. Summary

Questions and Problems

Questions

Problems

2.2 Metals

2.3 Ceramics

2.4 Polymers

Chapter 3: Melt Processes

3.1. Introduction

3.2. Fundamentals

3.2.1. Melt Structure and Surface Tension

3.2.2. Melt Rheology

3.2.3. Flow Fundamentals

3.2.4. Heat Transfer Fundamentals

3.2.5. Solidification

3.3. Metal Melt Shape Casting

3.3.1. Process Overview

3.3.2. Metal Melt Preparation

3.3.3. Sand Casting

3.3.4. Permanent Mold Casting

3.3.5. Die Casting

3.3.6. Postprocessing of Cast Metal Parts

3.4. Melt Casting of Flat Glass Sheets

3.4.1. Process Overview

3.4.2. Glass Melt Preparation

3.4.3. Float Glass Process

3.4.4. Fusion Downdraw Process.

3.4.5. Postprocessing Operations for Glass Sheets

3.5. Polymer Extrusion

3.5.1. Process Overview

3.5.2. Melting and Flow in a Single Screw Extruder

3.5.3. Die Flow

3.5.4. Single Screw Extruder Operating Diagram

3.5.5. Twin Screw Extrusion

3.5.6. Die Exit Effects

3.5.7. Extruded Products and Solidification

3.6. Polymer Injection Molding

3.6.1. Process Overview

3.6.2. The Injection Molding Machine and Cycle

3.6.3. Mold Flow

3.6.4. Packing and Solidification

3.6.5. Reaction Injection Molding

3.7. Blow Molding

3.7.1. Process Overview

3.7.2. Blow Molding of Glass

3.7.3. Blow Molding of Polymers

3.8. Melt-Based Additive Processes

3.8.1. Process Overview

3.8.2. Fused Filament Fabrication

3.8.3. Inkjet Printing of Melts

3.8.4. Wire Arc Additive Manufacturing

3.9. Summary

3.3. Shape Casting of Metal Melts

3.4 Melt Casting of Flat Glass Sheets

3.5 Polymer Extrusion and 3.6 Polymer Injection Molding

3.7 Blow Molding

3.8 Melt-Based Additive Processes

Chapter 4: Solid Processes

4.1. Introduction

4.2. Fundamentals

4.2.1. Deformation and Plastic Flow Under Uniaxial Tension

4.2.2. Effects of Temperature and Strain Rate on Deformation

4.2.3. Deformation and Yielding Under Triaxial Stresses

4.2.4. Friction

4.2.5. Efficiency and Temperature Rise

4.3. Bulk Metal Deformation Processes

4.3.1. Process Overview

4.3.2. Metal Wire Drawing

4.3.3. Extrusion of Solid Metals

4.3.4. Forging

4.3.5. Rolling

4.3.6. Postprocessing after Metal Parts after Deformation Processing

4.4. Sheet Deformation Processes

4.4.1. Process Overview

4.4.2. Bending

4.4.3. Thermoforming

4.4.4. Superplastic Forming.

4.5. Solid-Based Additive Processes

4.5.1. Process Overview

4.5.2. Additive Friction Stir Deposition

4.6. Summary

Appendix: Stress in a Spherical Pressure Vessel

4.2 Fundamentals

4.3 Bulk Metal Deformation Processing

4.4 Sheet Deformation Processing

4.5 Solid-Based Additive Processes

Chapter 5: Powder Processes

5.1. Introduction

5.2. Fundamentals

5.2.1. Powder Characteristics and Flow

5.2.2. Sintering and Microstructure Development

5.2.3. Dimensional Changes During Densification

5.3. Pressing of Ceramic and Metal Powders

5.3.1. Process Overview

5.3.2. Powder Preparation

5.3.3. Uniaxial Pressing

5.3.4. Isostatic Pressing

5.3.5. Postprocessing of Green Pressed Parts

5.3.6. Hot Pressing and Hot Isostatic Pressing

5.4. Rotational Molding of Polymers

5.4.1. Process Overview

5.4.2. Powder Preparation

5.4.3. Rotational Molding Process Steps

5.5. Powder-Based Additive Processes

5.5.1. Process Overview

5.5.2. Selective Laser Sintering (Melting)

5.5.3. Binder Jet Printing

5.5.4. Powder-Based Directed Energy Deposition

5.6. Summary

5.2 Fundamentals

5.3 Pressing of Ceramic and Metal Powders

5.4 Rotational Molding of Polymers

5.5 Powder-Based Additive Processes

Chapter 6: Dispersion and Solution Processes

6.1. Introduction

6.2. Fundamentals

6.2.1. Colloidal Dispersions

6.2.2. Polymer Solutions

6.2.3. Rheology of Dispersions and Solutions

6.2.4. Characteristics of Volatile Liquids for Dispersions and Solutions

6.2.5. Drying

6.2.6. Curing of Liquid Monomers

6.3. Ceramic Dispersion Shape Casting.

6.3.1. Process Overview

6.3.2. Capillary Action

6.3.3. Predicting Cast Layer Thickness

6.3.4. Postprocessing Operations

6.3.5. Slip-Casting Process Considerations

6.4. Coating and Tape Casting

6.4.1. Process Overview

6.4.2. Coating Methods

6.4.3. Polymer Coatings

6.4.4. Tape Casting of Ceramics

6.5. Extrusion and Injection Molding of Dispersions

6.5.1. Process Overview

6.5.2. Extrusion of Concentrated Dispersions

6.5.3. Powder Injection Molding

6.6. Dispersion and Solution-Based Additive Processes

6.6.1. Process Overview

6.6.2. Direct Ink Write

6.6.3. Vat Photopolymerization Methods

6.6.4. 3D Inkjet Printing With Liquid Monomers

6.7. Summary

Acknowledgments

6.2 Fundamentals

6.3 Ceramic Dispersion Shape Casting

6.4 Coating and Tape Casting

6.5 Extrusion and Injection Molding With Dispersions

6.6 Dispersion and Solution-Based Additive Processes

Chapter 7: Vapor Processes

7.1. Introduction

7.2. Fundamentals

7.2.1. Kinetic Theory of Gases and Its Relationship to Vapor Processes

7.2.2. Thin Film Microstructures

7.2.3. Epitaxial Growth of Single Crystal Films

7.3. Evaporation

7.3.1. Process Overview

7.3.2. Thermodynamics of Evaporation

7.3.3. Evaporation of Alloys and Compounds

7.3.4. Transport Phenomenon and Film Uniformity

7.3.5. Processes Related to Evaporation

7.4. Sputtering

7.4.1. Process Overview

7.4.2. Plasma Physics

7.4.3. Magnetron Sputtering

7.4.4. Radio Frequency (RF) Sputtering

7.4.5. Reactive Sputtering

7.4.6. Optimizing Sputtered Rates

7.5. Chemical Vapor Deposition

7.5.1. Process Overview

7.5.2. Thermodynamics of Formation Reactions

7.5.3. Types of Reactions

7.5.4. Kinetics of CVD.

7.5.5. Deposition Rate and Uniformity

7.6. Postprocessing of Films and Vapor-Based Additive Processes

7.6.1. Annealing

7.6.2. Patterning by Subtractive Processes

7.6.3. Nanoscale Additive Manufacturing

7.7. Summary

7.2 Fundamentals

7.3 Evaporation

7.4 Sputtering

7.5 Chemical Vapor Deposition

7.6 Postprocessing of Films and Vapor-Based Additive Processes

Appendix A

Index.

Notes:

Includes bibliographical references and index.

Description based on publisher supplied metadata and other sources.

Description based on print version record.

ISBN:

9780128239094

OCLC:

1432587320