The Handbook of Lithium-Ion Battery Pack Design : Chemistry, Components, Types, and Terminology.

Format:

Book

Author/Creator:

Warner, John T.

Language:

English

Subjects (All):

Lithium ion batteries.

Battery management systems.

Physical Description:

1 online resource (472 pages)

Edition:

2nd ed.

Place of Publication:

San Diego : Elsevier Science & Technology, 2024.

Summary:

The Handbook of Lithium-Ion Battery Pack Design, authored by John T. Warner, provides an in-depth exploration of lithium-ion battery pack design. It covers a range of topics including battery chemistry, components, and terminology, emphasizing design criteria, engineering processes, and thermal management. The book also addresses the standards for manufacturing and testing, as well as second-life and recycling considerations. Aimed at professionals and researchers in the field of battery technology and electric vehicles, this comprehensive guide offers insights into the latest advancements and future trends in lithium-ion battery applications. Generated by AI.

Contents:

Front Cover

The Handbook of Lithium-Ion Battery Pack Design

Copyright

Contents

List of Figures

List of Tables

About the Author

Preface to the Second Edition

References

1 - Introduction

Factors Influencing Consumer Adoption of Electric Vehicles

Other Adoption Factors

Evolving Vehicle Technologies and Systems

Purpose of the Book

Chapter Outline

2 - History of Vehicle Electrification

The History of the Modern Storage Battery

Primary Cells

Dry Cells

Secondary Batteries

An Electrical Industry Emerges

Early Electric Vehicle Development

Vehicle Electrification 1970-90

Vehicle Electrification 1990-2000

Vehicle Electrification 2000 to Present

Japanese and Korean OEMs

European OEMs

Chinese OEMs

Start-ups

Summary

3 - Basic Terminology

Vehicle Terms

Stationary and Grid Terminology

Battery Terms

4 - Battery Pack Design Criteria and Selection

Ohm's Law and Basic Battery Calculations

Understanding Customer Requirements

Calculating the Number of Cells Needed

Calculating the Pack Energy and Capacity

Calculating Total Pack Energy

Calculating Usable Energy

Calculating End of Life Energy

Calculating System Power

Maximum Continuous Discharge

Calculating Charge Voltages

Power to Energy Ratios

Large Stationary and Grid Systems

Application Engineering and Systems Engineering

Quick Formula Summary

5 - Battery Engineering Processeses and Methods

Technology Readiness Levels

Battery Pack Engineering Process and Stages

Program and Project Management

Feasibility Stage

Proof of Concept (Alpha) Stage

Production Design (Beta) Stage

Failure Mode and Effects Analysis

Design for Reliability and Design for Service

Design for Service.

Process Verification

Quality and Reliability

How It Really Works

6 - Battery Engineering Tools: Computer-Aided Engineering, Design, and Analysis

National Laboratories

Software Providers and Packages

Analysis Types

Battery Sizing Tools

7 - Lithium-ion and Other Cell Chemistries

Lead Acid

Nickel-Based Chemistries

Nickel Cadmium

Nickel Metal Hydride

Nickel Iron

Nickel Zinc

Nickel Hydrogen

Sodium-Based Chemistries

Sodium-ion

Sodium Sulfur

Lithium-ion Cells

Cathode Chemistries

Anode Materials

Separators

Electrolytes

Safety Features

Lithium-ion Cell Types and Sizes

Cylindrical Cells

Prismatic Cells

Pouch Cells

Lithium-ion Cell Manufacturers

8 - Battery Management System Controls

Battery Management System Typologies

Centralized/Monolithic Battery Management System

Master-Slave BMS

Distributed Battery Management System

Battery Management System Hardware

Balancing

Active Versus Passive Balancing

Additional Battery Management System Functionality

Software and Controls

9 - System Control Electronics

Battery Disconnect Unit

Contactors/Relays

High-Voltage Interlock Loop

Isolation

Fuses

Service Disconnect

Connectors

10 - Thermal Management

Why Cooling?

Why Heating?

Active Thermal Management Systems

Liquid and Air Cooling

Refrigerant Cooling

Immersion Cooling

Phase Change Material

Heat Pipes

Peltier Device

Hybrid Thermal Management

Passive Thermal Management Systems

Temperature: Protection and Insulation

Thermal Interface Materials (TIM)

Thermocouples and Measurement

11 - Battery Structure, Mechanical Packaging, and Material Selection

Module Designs

Pouch Cell Modules

Prismatic Cell Modules

Cylindrical Cell Modules

Module Serviceability

Battery Packs.

Cell-to-X

Use of Materials in Battery Design

Metal Enclosures

Plastic and Composite Materials

Sealed Enclosures

12 - Industrial Standards and Organizations

Mandatory Standards Organizations

United Nations (UN) 38.3

Voluntary Standards Organizations

Society of Automotive Engineers International (SAE)

International Organization for Standardization (ISO)

International Electrotechnical Commission (IEC)

Institute of Electrical and Electronics Engineers (IEEE)

Underwriters Laboratory

Det Norske Veritas (DNV)-GL

Global National Standards Organizations

United States Organizations

Federal Consortium for Advanced Batteries

Li-Bridge

USABC/USCar

US National Laboratories

Chinese Standards and Industry Organizations

European Standards and Industry Organizations

EUROBAT

European Battery Alliance

International Battery and Energy Storage Alliance (IBESA)

RECHARGE

Verband der Automobilindustrie (VDA)

Japanese Standards Organizations

Trade Groups

Electric Drive Transportation Association (EDTA)

Electric Vehicle Association

Light Electric Vehicle Association (LEVA)

Michigan Electric Vehicle Alliance

NAATBatt International

New Energy Nexus

New York Battery and Energy Storage Technology Consortium

Plug-in America

Portable Rechargeable Battery Association (PRBA)

Zero Emissions Transportation Association

13 - Battery Testing and Abuse Tolerance

Failure Modes of Lithium-Ion Batteries

Concept Verification

Characterization and Performance Testing

Safety and Abuse Testing

Certification Testing

United Nations (UN)

Underwriters Laboratory (UL)

Maritime Certification

Systems Testing

PVPR Testing

14 - Module and Battery Pack Manufacturing

Module Standards

Module Electrical Connections

Other Module Design Criteria.

Module Manufacturing Process

Step 1. Incoming Inspection and Unboxing

Step 2. Cell Scan and Test

Step 3. Position Cells in Module

Step 4. Mechanically Fix the Module

Step 5. Preparation for Welding

Step 6. Welding/Cell-to-Cell Connections

Step 7. Welding Inspection

Step 8. Add Thermal Interface Materials

Step 9. Add Cell Monitoring Hardware

Step 10. Module Testing

Step 11. Final Module Assembly Steps

Pack Manufacturing

Step 1. Enclosure Preparation and Sub-assemble Electronics

Step 2. Install and Connect Modules

Step 3. Test Thermal System

Step 4. Lid Install

Step 5. End-of-Line Test

15 - Second Life and Recycling of Lithium-Ion Batteries

Battery Circular Economy

Repairing, Remanufacturing, and Refurbishing

Second Life and Repurposing

Second-Life Partnerships

Recycling

Battery Passport

16 - Charging and Battery-as-a-Service

Charging Levels

Electric Vehicle Service Equipment

Connector Types

Levels 1 and 2

Level 3

DCFC Challenges

Pantograph Conductive Charging

Wireless (Inductive) Charging

Battery Swapping/Battery-as-a-Service

Charging as a Service

Future of Charging

17 - Lithium-ion Battery Applications

Robotics and Autonomous Applications

Light Electric Vehicles (LEVs)

Micromobility

Golf Carts

Neighborhood Electric Vehicles (NEVs)

All-Terrain Vehicles (ATVs) and Utility Task Vehicles (UTVs)

Industrial Applications

Automotive Applications

Micro-hybrid Electric Vehicles

Hybrid Electric Vehicles

Plug-In Hybrid Electric Vehicles and Extended Range Electric Vehicles

Battery Electric Vehicles

Fuel Cell Electric Vehicles

Bus and Public Transportation

Rail and Locomotives

HD Truck Applications

Off-Road Vehicles

Marine and Maritime Applications

Aviation and Aerospace Applications.

Advanced Air Mobility (AAM)

Fixed Wing Aviation

Aerospace and Satellite

Grid and Stationary Applications

Bulk Energy Storage

Ancillary Services

Transmission and Distribution (T&amp

D) Infrastructure Services

Customer Energy Management Services

Community Energy Storage (CES)

18 - The Future of Lithium-Ion Batteries and Electrification

Battery Disruptions

Economic and Geopolitical Trends

Technology Trends

Future Trends in Battery Technology

Conclusion

Index

Back Cover.

Notes:

Description based on publisher supplied metadata and other sources.

Part of the metadata in this record was created by AI, based on the text of the resource.

ISBN:

0-443-13808-7

OCLC:

1434170902