Structural Design of Modules for Energy and Industrial Facilities.

Format:

Book

Author/Creator:

Kerins, David.

Contributor:

Drake Amoroso, Samuel.

John Currie, David.

Dankar, Sanjay.

Hua, Xiapin.

Kalmus, Jeremy.

Khan, Rasheed.

George Khoury, Kal.

Khurana, Himanshu.

Liu, Zhong (John).

Language:

English

Subjects (All):

Modular construction.

Industrial buildings--Design and construction.

Industrial buildings.

Physical Description:

1 online resource (333 pages)

Edition:

1st ed.

Place of Publication:

Reston : American Society of Civil Engineers, 2024.

Summary:

This book provides a comprehensive overview of industrial facility module design, fabrication, transportation, and installation.

Contents:

Cover

Half Title

Title Page

Copyright Page

Contents

Task Committee on Onshore Heavy Industrial Modularization Guidelines

Acknowledgments

Preface

Disclaimer

Chapter 1 : Overview

1.1 Introduction

1.2 Report Purpose

1.3 Research

1.4 Modules

1.4.1 Background

1.4.2 Buildings or Equivalent Structures

1.4.2.1 Modular Buildings

1.4.2.2 Modular Building Splits

1.4.2.3 Modular Building Compliance Programs

1.4.2.4 Modular Building Design for Transportation

1.4.3 Structure Subassemblies

1.4.4 Pipe Racks

1.4.5 Packaged Units

1.4.6 Process Modules

1.5 Transportation Modes

1.5.1 Land

1.5.2 Water

1.5.3 Air

1.6 Sustainability Considerations

References

Appendix 1A. Structure Subassemblies

1A-1 Introduction

1A-2 Modular Steel Panel Types

1A-2.1 Composite Floor Panels

1A-2.2 Pressure Restraint Walls

1A-2.3 Grating Floor Panels

1A-2.4 Checkered Plate Floor Panels

1A-2.5 Girt Trusses

1A-3.1 Ground Assemblies Using Modular Steel Floor Panels

1A-3.2 Silo Support Frames

1A-3.3 Roof Ground Assemblies

1A-3.4 Turbine Generator Tabletop Ground Preassembly

1A-3.5 Shop-Fabricated and Ground-Assembled Stair Tower Modules

1A-4 Economics of Modular Steel Floor and Wall Panels

Chapter 2 : Philosophy and Early Design Development Concepts

2.1 Introduction

2.1.1 Definitions

2.2 Modularization Objectives and Drivers

2.3 Modularization Strategy

2.3.1 Modularization Design Workshops

2.3.2 Module Design Strategy

2.3.3 Module Layout

2.4 Civil/Structural Design Philosophies

2.4.1 Target Reliability and Associated Reliability Indexes

2.4.2 Site Preparation and Foundation Design Strategy

2.4.3 Primary Steel Structure.

2.4.4 Module Size, Structural System, and Connections

Module Size and Weight Constraints

Selection of a Structural System

Framing Configuration

Rolled Shapes versus Built-Up Girders

Bolted versus Welded Connections

2.4.5 Multidiscipline Supports

2.4.6 Marine Transport Structural Characteristics

2.4.7 Land Transport Structural Characteristics

2.5 Logistics Philosophy

2.5.1 Marine Transport: Heavy-Lift Vessel and Barge

2.5.2 Land Transport: Self-Propelled Modular Transporter and Propelled Modular Transporter a nd Rail

2.6 Weight Management Philosophy

2.7 Module Installation Philosophies

2.8 Interface/Project Management

2.9 Impact on Project Summary

Chapter 3 : Front-End Engineering Design

3.1 Introduction

3.2 Module Layout

3.3 Transportation

3.3.1 Transportation for Planning and Schedule

3.3.2 Dimensional and Weight Limitations

3.3.3 Available Transportation Options

3.3.4 Water Transportation

3.3.5 Self-Propelled Modular Transporters

3.3.6 Trucks

3.3.7 Railway

3.3.8 Selection of Transportation Contractors

3.4 Module Structure Design Criteria

3.5 Constructability Study

3.5.1 Planning and Logistics Management

3.5.2 Schedule Compression and Cost Reduction

3.5.3 Bolted versus Welded Connections

3.5.4 Extent of Field Construction versus Shop Fabrication

3.5.5 Selection of Fabrication Yard

3.6 Weight Management Procedure

3.6.1 Weight and Center of Gravity Report

3.6.2 Weight Report Updates

3.7 Dimensional Control Basis

3.8 Risk Management

3.9 Permitting Plan

3.10 Schedule

3.11 Cost Estimate

3.12 Interface Matrix

3.13 Value Engineering

Chapter 4 : Weight Management

4.1 Purpose

4.2 Scope

4.3 Tailoring.

4.4 Definitions

4.5 Acronyms

4.6 General Requirements

4.6.1 Scope Determination

4.6.2 Complexity Evaluation

Design Parameters (Weight, Aspect Ratio, Equipment, and Disciplines Involved)

Transportation

Risk Acceptance

4.6.3 Management Decision Matrix

Checklist-Transportation (X-axis)

The scoring system ranges from 4 to 30 points and addresses various aspects of transportation.

4.6.4 Definition of List of Tools and Setup (G, Y, R)

Setup: Define Units

Setup: Three-Dimensional Model

Setup: Weight Database

4.6.5 Use of Allowances (G, Y, R)

4.6.6 Establishment of a Module Datum Point

4.6.7 Use of Discipline Checklists (G, Y, R)

Architectural Item List

Electrical Item List

Heating, Ventilation, and Air-Conditioning Item List

Instrumentation Item List

Mechanical Item List

Material and Corrosion Items List

Piping Item List

Safety, Environment, and Security Item List

Structural Item List

4.7 Requirements for Various Project Phases

4.7.1 Early Estimate of Pre-FEED and FEED (G, Y, R)

4.7.2 Detailed Design (G, Y, R)

Weight and Center of Gravity Limits (G, Y, R)

4.7.3 Fabrication (G, Y, R)

Types of Weight Management

Shared Fabricator and Engineering Weight Management

None to Very Little Fabricator Weight Management (G)

Weight Shedding and Ballasting

Carryover Work/Ship Loose

4.8 Procedures/Specifications

4.8.1 Definition of Weight Management Procedure/Specification (G, Y, R)

Purpose

Definitions and Abbreviations

Weight Management Goals

Weight Management Policy

Weight Report (Varies by Complexity)

Executive Summary (G, Y, R)

Introduction (Y, R)

Module Reports (Y, R)

Summary and Conclusions (Y, R)

Appendixes (Varies by Complexity)

As-Built Data (G, Y, R).

4.8.2 Define Vendor Weight Reporting Procedure/Specification (G, Y, R)

4.8.3 Definition of Fabricator Weight Management Procedure/Specification (G, Y, R)

Defining Fabricator Weighing Requirements (G, Y, R)

As-Built (G, Y, R)

4.8.4 Job Bulletins (As Applicable)

Chapter 5 : Detailed Engineering

5.1 Introduction

5.2 Design Loads

5.2.1 In-Place

5.2.2 Land Transportation by Truck

Introduction

Current Practice for Accelerations due to Transportation

Cargo Securement Rules

Acceleration Demands

Acceleration Resistances-Friction

Transverse Friction and Super Elevation

5.2.3 Self-Propelled Modular Transporter Transportation

Low-Speed Transport

Average-Speed Transport

High-Speed Transport

Inclinations

Internal Forces within Trailer Configuration

5.2.4 Water Transportation

Sea Vessel Motions: Analysis Methods

5.2.5 Lifting Loads

Crane Lifting

Self-Propelled Modular Transporter (Lifting)

Impact Factors

5.2.6 Setting Loads and Fabrication Yard Loads

5.2.7 Rail Loads

5.2.8 Wind Loads

In-Place Wind

Wind Load for Truckable Modules

Wind Loads for Sea Transportation

Design Wind Speed-Reference Period

Wind Force

Wind Load for Land Transportation

5.3 Load Combinations

5.3.1 Introduction

5.3.2 Allowable Stress Design

5.3.3 Load and Resistance Factor Design

5.3.4 Structural Reliability

5.3.5 Load Combinations

In-Place Load Combinations

Module Transport Load Combinations

Module Lifting Load Combinations

Fabrication and Construction Load Combinations

5.3.6 Development of Load Criteria on Projects

5.4 Structural Design

5.4.1 Structural Modeling and Analysis

Self-Propelled Modular Transporter Modeling

Truck Transportation Modeling.

Water Transportation Modeling

Center of Gravity Envelope Impact on Modeling

Deflection Restrictions on Modeling

Horizontal Displacements

5.4.2 Structural Members and Connections

5.4.3 General Design Criteria

5.4.4 DNV-ST-N001 Design Criteria

5.5 Fatigue Design

5.5.1 Methodology

5.6 Other Considerations

Appendix 5A. Survey Data of Truck Transportation Design Loads

Appendix 5B. Example of Transverse Wind with Truck Transportation Loads

Reference

Chapter 6 : Module Yard Fabrication and Assembly

6.1 Introduction

6.2 Modularizations, Prefabrication, and Packaged Equipment

6.3 Module Assembly and Erection

6.4 Module Fabrication Tolerances

6.5 Module Miscellaneous Supports

6.6 Module Weighing

6.7 Dimensional Control

6.8 Compliance Certification and Inspection

6.9 Fabrication Interface with Engineering

Chapter 7 : Logistics and Transportation

7.1 Introduction

7.2 Interfaces

7.3 Procurement and Planning

7.3.1 Roles and Responsibilities

7.3.2 Operational Constraints

7.4 Water Transportation

7.4.1 Marine Transport Methods

Loading and Discharging Methods

Lift-On/Lift-Off

Roll-On/Roll-Off

Float-On/Float-Off

7.4.2 Available Ship Types

Container Ships

Multipurpose Ships

Conventional Heavy-Lift Ships

Dock-Type Ships

Semisubmersible Heavy-Lift Ships

Module Carriers

Barges

7.4.3 Transport Vessel Selection

7.4.4 Grillage and Sea Fastenings

Grillage

Load Spreading

Wooden Cribbing/dunnage

Sea Fastenings

Stoppers

Pipe Bracings

A-frames

Bend Plate

Chains and Wire Lashing

Uplift Provisions

Straps or Chains

Clips

7.4.5 Internal Sea Fastenings

7.4.6 Loading and Offloading

7.4.7 Marine Warranty Surveyor.

7.4.8 Studies.

Notes:

Description based on publisher supplied metadata and other sources.

Part of the metadata in this record was created by AI, based on the text of the resource.

ISBN:

0-7844-8577-1

0-7844-8576-3

OCLC:

1472071362