Machining processes and machines : fundamentals, analysis, and calculations / Zainul Huda.

Format:

Book

Author/Creator:

Huda, Zainul, author.

Language:

English

Subjects (All):

Machining.

Physical Description:

1 online resource (301 pages) : illustrations

Edition:

First edition.

Place of Publication:

Boca Raton : CRC Press, 2021.

Summary:

"Machining is one of the eight basic manufacturing processes. This textbook covers the fundamentals and engineering analysis of both conventional and advanced/non-traditional material removal processes along with gear cutting/manufacturing and computer numerically controlled (CNC) machining. The text provides a holistic understanding of machining processes and machines in manufacturing; it enables critical thinking through mathematical modeling and problem solving and offers 200 worked examples/calculations and 70 multiple choice questions on machining operations as well as on CNC machining, with the eBook version offered in color. This unique book is equally useful to both engineering-degree students and production engineers practicing in manufacturing industry"-- Provided by publisher.

Contents:

Cover

Half Title

Title Page

Copyright Page

Table of Contents

Preface

Acknowledgements

Author

Part I: Fundamentals of Machining and Cutting Tools

Chapter 1: Introduction

1.1 What Is Machining?

1.2 Industrial Applications of Machining

1.3 Machining Processes: Classification and Types

1.3.1 Classification of Machining Processes

1.3.2 Conventional Machining Processes

1.3.3 Abrasive Machining Processes

1.3.4 Non-Traditional Machining

1.3.5 Micro-Precision Machining and UPM

1.4 Roughing and Finishing in Machining

1.5 Machinability and Machinable Materials

1.5.1 Machinability

1.5.2 Machinable Materials

1.6 Industrial Importance of Calculations in Machining

Questions

References

Chapter 2: Mechanics of Chip Formation

2.1 Chip Formation in Machining

2.2 Orthogonal and Oblique Machining

2.2.1 Orthogonal Machining

2.2.2 Oblique Machining

2.3 Engineering Analysis of Chip Formation

2.4 The Effects of Rake Angle and Shear Plane Angle on Machining

2.5 Merchant's Equation and Its Industrial Application

2.6 Types of Chips in Machining

2.6.1 The Four Types of Chips

2.6.2 Segmented or Discontinuous Chips

2.6.3 Continuous Chips in Machining

2.6.4 Other Types of Chips

2.6.4.1 Continuous Chips With BUE

2.6.4.2 Serrated Chips

2.7 Calculations-Worked Examples on Mechanics of Chip Formation

Questions and Problems

Chapter 3: Forces and Power in Machining

3.1 Importance of Cutting Forces and Power

3.2 Forces on Work, Tool, and Chips during Machining

3.2.1 Forces on Workpiece

3.2.2 Forces on Tool/Chip

3.3 Measuring the Cutting Force and the Thrust Force

3.4 Mathematical Models for Forces in Machining

3.5 Merchant's Force Circle

3.6 Power and Energy in Machining

3.7 Temperature in Machining

3.8 Calculations

Worked Examples on Cutting Forces and Power

Chapter 4: Cutting Tools and Materials

4.1 Cutting Tools and Materials: Fundamentals

4.1.1 Cutting Tools and Their Types

4.1.2 Cutting Tool Materials

4.2 Tool Wear and Failure

4.3 Cutting Tool Life

Taylor's Tool Life Equation

4.4 Cutting Fluids

4.5 Calculations

Worked Examples on Cutting Tools and Materials

References

Part II: Conventional Machining and Gear Manufacturing

Chapter 5: Turning Operations and Machines

5.1 Turning Operations and Their Industrial Applications

5.2 Turning-Related Operations

5.3 Lathe

Parts and Mechanism

5.4 Lathe Machine Tools

5.4.1 Speed Lathes

5.4.2 Engine Lathes

5.4.3 Tool Room Lathe

5.4.4 Turret Lathe

5.4.5 Automatic Lathe

5.5 Work Holding Techniques in Lathe Practice

5.6 Engineering Analysis of Straight Turning

5.7 Engineering Analysis of Taper Turning

5.8 Engineering Analysis of Thread Turning

5.9 Calculations

Worked Examples on Turning Operations and Machines

Notes:

Description based on print version record.

ISBN:

1-00-308120-7

1-003-08120-7

1-000-28475-1

1-000-28479-4

9781003081203

OCLC:

1178868527