Orlicky's Material Requirements Planning, Fourth Edition / Carol A. Ptak, Chad Smith.

Format:

Book

Author/Creator:

Ptak, Carol A., author.

Smith, Chad, author.

Series:

McGraw-Hill's AccessEngineeringLibrary.

McGraw-Hill's AccessEngineeringLibrary

Language:

English

Subjects (All):

Material requirements planning.

Production planning.

Genre:

Electronic books.

Physical Description:

1 online resource

Edition:

Fourth edition.

Place of Publication:

New York, N.Y. : McGraw Hill LLC, [2024]

Language Note:

In English.

Summary:

This thoroughly revised guide offers proven solutions that help you gain the competitive edge through effective materials resource planning. The book features clear coverage of process flow and demonstrates how it is the underpinning of MRP, Lean Six Sigma, and DDMRP. Long considered the industry standard, this up-to-date edition is an indispensable tool for manufacturing practitioners and candidates preparing for CPIM certification. Streamlined and reorganized, each chapter starts with MRP and the necessary prerequisites and then builds on that foundation for MRPII and ERP. The book covers the latest innovations, including the full Demand Driven Adaptive Enterprise Management Model and implementation steps.

Contents:

Cover

Title Page

Copyright Page

Contents

About the Authors and Their Collaboration

Acknowledgments

Introduction

1 The History and Context of Planning

The Need for Coordination and Synchronization

An Overview of Material Requirements Planning

Pre-MRP Materials and Inventory Management

The Proliferation of MRP

Evolving MRP and Planning

Summary

Chapter Endnotes

2 The True Purpose of Planning

Plossl?s Law

Flow as the Purpose

The Cost Problem

3 Product Structure Data

Part Numbers

Product Structures (Bills of Material)

4 Inventory Data

The Functions of Inventory

The Value of Inventory

Queuing Theory

The Types of Inventory

Inventory Statuses

Inventory-Related Activities

5 The Demand Data Input

Dependent Versus Independent Demand

The Master Production Schedule

Additional Independent Demand Inputs

Chapter Endnote

6 MRP Processing Logic

The Inherent Simplicity of MRP Logic

Getting Started with MRP

Net Requirements

Capacity Requirements Planning

Completing the Picture

7 Additional MRP Inputs, Outputs, Decisions, and the User Experience

Distribution Requirements Planning

MRP Outputs

Using MRP Effectively

8 MRP Applied to Different Industries

MRP in Project Manufacturing

MRP in Custom Manufacturing

MRP in Repetitive Manufacturing

MRP in Continuous Flow (Process) Manufacturing

MRP in Remanufacturing

9 Fixing Planning in the VUCA World

Welcome to the VUCA World

The Bimodal Inventory Distribution

The Bullwhip Effect

The Core Problem Underlying the Bullwhip Effect

Decoupling

10 DDMRP Approach and Configuration

The Origins of Demand Driven

The Components of DDMRP

Strategic Decoupling

Buffer Profiles and Levels

Dynamic Adjustments

11 DDMRP Planning and Execution

Demand Driven Planning

Daily Planning Frequency

Visible and Collaborative Execution

12 Completing the DDMRP Picture

DDMRP Operational Signals and Metrics

DDMRP Implication for Resource Scheduling

Adapting the DDMRP Model?Demand Driven S&OP

Applying DDMRP across Different Industries

DDMRP Software Implications

Starting a DDMRP Transformation

Notes

Index.

Notes:

Includes bibliographical references and index.

Electronic reproduction. New York, N.Y. : McGraw Hill, 2024. Mode of access: World Wide Web. System requirements: Web browser. Access may be restricted to users at subscribing institutions.

Description based on e-Publication PDF.

Other Format:

Print version: Orlicky's Material Requirements Planning, Fourth Edition.

ISBN:

9781264264582 (e-ISBN)

1264264585 (e-ISBN)

OCLC:

1400802275

Access Restriction:

Restricted for use by site license.