Lees' Process Safety Essentials : Hazard Identification, Assessment and Control.

Format:

Book

Author/Creator:

Mannan, Sam.

Language:

English

Subjects (All):

Chemical processes--Safety measures--Handbooks, manuals, etc.

Chemical processes -- Safety measures -- Handbooks, manuals, etc.

Physical Description:

1 online resource (570 pages)

Edition:

1st ed.

Place of Publication:

San Diego : Elsevier Science & Technology, 2014.

Contents:

Front Cover

Lees' Process Safety Essentials

Copyright Page

Contents

Foreword

1 Introduction

1.1 Management Leadership

1.2 Industrial Safety and Loss Trends

1.3 Safety and Environmental Concerns

1.4 Historical Development of Loss Prevention

1.5 Loss Prevention Essentials

1.6 Environment and Sustainable Development

1.7 Responsible Care

1.8 Academic and Research Activities

1.9 Overview

References

2 Incidents and Loss Statistics

2.1 The Incident Process

2.1.1 The Houston Model

2.1.2 Other Incident Models

2.2 Injury Statistics

2.2.1 United States of America

2.2.2 United Kingdom

2.3 Major Disasters

2.4 Major Process Hazards

2.4.1 The Inventory

2.4.2 The Energy Factor

2.4.3 The Time Factor

2.4.4 The Intensity-Distance Relationship

2.4.5 The Exposure Factor

2.4.6 The Intensity-Damage and Intensity-Injury Relationships

2.5 Major Hazard Control

2.5.1 Hazard Monitoring

2.5.2 Risk Issues

2.5.3 Risk Perception

2.5.3.1 Acceptable Risk

2.5.3.2 Acceptable vs Tolerable Risk

2.5.3.3 Actual vs Perceived Risk

2.5.3.4 Psychological Issues

2.5.3.5 Social Science Issues

2.5.3.6 Risk Communication

2.5.4 Risk Management

2.5.5 Hazard Control Policy

2.5.6 Process Hazard Control: Advisory Committee on Major Hazards

2.5.7 Process Hazard Control: Major Hazards Arrangements

2.5.7.1 NIHHS Regulations 1982-2002

2.5.7.2 CIMAH Regulations 1984

2.5.7.3 CIMAH Safety Case

2.5.7.4 COMAH Regulations 1999

2.5.8 Process Hazard Control: Planning

2.5.8.1 Planning System

2.5.8.2 Planning and Major Hazards

2.5.8.3 Planning Reforms

2.5.8.4 HSE Consultation and Advice

2.5.8.5 Emergency Planning

2.5.8.6 Information to Public

2.5.8.7 Public Inquiries

2.5.8.8 Planner's Viewpoint.

2.5.9 Process Hazard Control: European Community

2.5.9.1 European Community

2.5.9.2 Germany

2.5.9.3 France

2.5.9.4 The Netherlands

2.5.10 Process Hazard Control: USA

2.5.10.1 Plant Siting

2.5.10.2 Accidental Releases

2.5.10.3 SARA Title III

2.5.10.4 Process Safety Management Rule

2.5.10.5 New Jersey Toxic Catastrophe Prevention Act

2.5.10.6 California Hazardous Materials Planning Program

2.5.10.7 EPA's RMP Rule

2.5.10.8 Regulatory Agencies

2.5.10.9 Voluntary Initiatives

2.6 Fire and Explosion Loss

2.7 Causes of Loss

2.8 Trend of Injuries and Losses

2.9 Economics of Loss Prevention

2.9.1 Cost of Losses

2.9.1.1 National Level

2.9.1.2 Company and Works Level

2.9.2 Cost of Prevention

2.10 Insurance of Process Plant

2.10.1 The Insurance Process

2.10.2 Insurance Policies

2.10.3 Loss Measures

2.10.4 Insurance Surveyors

2.10.5 Tariff and Non-Tariff Systems

2.10.6 Fire Insurance in the United Kingdom

2.10.7 Business Interruption Insurance

2.10.8 Large, Single-Train Plants

2.10.9 Insurance Market

2.10.10 Insurance Capacity

2.10.11 Insurance Restrictions

2.10.12 Self-Insurance

2.10.13 Vapor Cloud Explosions

2.10.14 Major Disasters

2.11 Property Insurance

2.11.1 Loss Measures

2.11.2 Risk Assessment Methods

2.11.2.1 Management Audits

2.11.2.2 Risk Profiles

2.11.2.3 Technical Services

2.11.3 Checklists

2.11.4 Hazard Indices

2.11.5 Premium Rating Plans

2.11.6 Estimation of EML

2.11.7 Risk Assessment Approaches

2.12 Individual Insurance

2.13 Business Interruption Insurance

2.13.1.1 Large, Single-Train Plants

2.13.1.2 Minor Incidents

2.13.1.3 BI Insurance

2.13.1.4 BI Survey

2.13.1.5 Estimation of EML

2.13.1.6 Property Damage and BI

2.13.1.7 BI Insurance Capacity

2.14 Other Insurance Aspects.

2.14.1 Insurance Credit

2.14.2 Insurance in Design

2.14.3 Insurers' Advice

2.14.4 Loss Adjusters

2.14.5 Loss Data and Analysis

3 Legislation, Law, and Standards

3.1 US Legislation

3.1.1 Local and State Regulation

3.2 US Regulatory Agencies

3.3 Codes and Standards

3.4 Occupational Safety and Health Act 1970

3.5 US Environmental Legislation

3.6 US Toxic Substances Legislation

3.7 US Accidental Chemical Release Legislation

3.8 US Transport Legislation

3.9 US Security Legislation

3.10 US Developing Legislation

3.11 EU Legislations

3.12 US Chemical Safety Board

3.13 The Risk Management Program

3.14 The Process Safety Management Program

3.14.1 Process Safety Information

3.14.2 Process Hazards Analysis

3.14.3 Operating Procedures

3.14.4 Training

3.14.5 Pre-startup Safety Review

3.14.6 Management of Change

4 Management Systems

4.1 Management Attitude

4.2 Management Commitment and Leadership

4.3 Management Organization and Competent People

4.4 Systems and Procedures

4.5 Project Safety Reviews

4.6 Management of Change

4.7 Standards and Codes of Practice

4.8 Pressure Systems

4.9 Major Hazards

4.10 Total Quality Management

4.11 Safety Management and Safety Policy

4.12 Organization

4.13 Planning

4.14 Measurement

4.15 Control

4.16 Audit System and Audit

4.17 Safety Management Systems

4.18 Process Safety Management

4.19 CCPS Management Guidelines

4.20 Safety Culture

4.21 Safety Organization

4.22 Safety Policy Statement

4.23 Safety Representatives and Safety Committees

4.24 Safety Adviser

4.25 Safety Training

4.26 Safety Communication

4.27 Safety Auditing

4.28 Management Procedure to Implement Required Changes to Establish Proper Safety

4.29 Need for Process Safety Metrics.

4.30 Different Types of Metrics

4.31 Choosing Useful Metrics

4.32 Implementing the Selected Metrics

4.33 Future Efforts for Generating Industry-Wide Metrics

4.34 Conclusion

5 Reliability

5.1 Reliability Engineering

5.1.1 Reliability Engineering in the Process Industries

5.1.2 Definition of Reliability

5.1.3 Some Probability Definitions and Relationships

5.1.4 Reliability Relationships

5.1.5 Failure Distributions

5.1.6 Reliability of Some Standard Systems

5.1.7 Reliability of Complex Systems

5.1.8 Availability

5.1.9 Failure and Event Data and Sources

5.1.9.1 Type of Data

5.1.9.2 Definition and Regimes of Failure

5.1.9.3 Collection of Data

5.1.9.4 Sources of Data

5.1.9.5 Status, Processing, and Uncertainty of Data

5.1.9.6 Databases

5.1.9.6.1 Design of Database

5.1.9.6.2 Operation of Database

5.1.9.6.3 Data Acquisition

5.2 Equipment Maintenance

5.2.1 Management of Maintenance

5.2.1.1 Maintenance Information Systems

5.2.1.2 Maintenance of Protective Devices

5.2.1.3 Maintenance Optimization

5.2.2 Preparation for Maintenance

5.2.2.1 Maintenance Personnel Training

5.2.3 Isolation, Purging and Cleaning

5.2.4 Confined Spaces

5.2.5 Permit Systems

5.2.5.1 Types of Permit

5.2.5.2 Entry Permits

5.2.5.3 Design of Permit Systems and Auditing of Permit System

5.2.5.4 Operation of Permit Systems

5.2.6 Maintenance Equipment

5.2.7 Flanged Joints

5.2.7.1 Making Joints

5.2.7.2 Breaking Joints

5.2.8 Hot Work

5.2.9 Tank Cleaning, Repair, and Demolition

5.2.10 On-Line Repairs

5.2.11 Maintenance of Particular Equipment

5.2.12 Deteriorated Equipment

5.2.13 Major Shut-Downs

5.2.13.1 Scheduled Shut-Downs

5.2.13.2 Mothballed Shut-Downs

5.2.14 Spares Inventory and Computer Systems.

5.3 Management of Changes and Modifications

5.3.1 Modifications to Equipment

5.3.1.1 Pressure Relief and Blowdown Hazards

5.3.1.2 Other Hazards of Changes

5.3.1.3 Changes to the Process

5.3.2 Software and Network Maintenance

5.3.3 Managing Change

5.3.3.1 Procedure for Changes

5.3.3.2 Safety Assessment of Modifications

5.3.4 Some Modification Problems

5.3.4.1 Design and Repair Codes and Standards

5.3.4.2 Materials Aspects

5.3.5 Major Plant Expansions

Acronyms

Notation

6 Hazard Identification

6.1 Safety Audits

6.2 Management System Audits

6.3 Checklists

6.4 Materials Properties

6.4.1 Physical and Chemical Properties

6.4.2 Material Safety Data Sheets

6.4.3 Impurities

6.5 Pilot Plants

6.6 Hazard Indices

6.6.1 Dow Index

6.6.2 Mond Index

6.6.3 IFAL Index

6.6.4 Dow Chemical Exposure Index

6.6.5 Mortality Index

6.7 Hazard Studies

6.8 What-If Analysis

6.9 Event Tree and Fault Tree Analysis

6.10 Bow-Tie Method

6.11 Preliminary Hazard Analysis

6.12 Screening Analysis Techniques

6.13 Hazard and Operability Studies

6.14 Failure Modes, Effects and Criticality Analysis

6.14.1 BS 5760

6.14.2 Application of FMEA

6.15 Sneak Analysis

6.15.1 Types of Sneak

6.15.2 Sneak Analysis Methods

6.15.3 Sneak-Augmented HAZOP

6.16 Computer HAZOP

6.16.1 Checklist and Guideword Methods

6.16.2 Task Analysis Method

6.17 Human Error Analysis

6.17.1 Task Analysis

6.17.2 Action Error Analysis

6.18 Scenario Development

6.18.1 Release Scenarios

6.18.2 Escalation Scenarios

6.19 Consequence Modeling

6.20 Process Safety Review System

6.20.1 General Incident Scenario

6.20.2 Preliminary Safety Analysis

6.20.3 Concept Safety Review (CSR)

6.20.4 Concept Hazard Analysis (CHA)

6.20.5 Critical Examination (CE).

6.20.6 Preliminary Consequence Analysis (PCA).

Notes:

Description based on publisher supplied metadata and other sources.

Other Format:

Print version: Mannan, Sam Lees' Process Safety Essentials

ISBN:

9780080962306

OCLC:

863824549