Smart manufacturing : the lean Six Sigma way / Anthony G. Tarantino.

Format:

Book

Author/Creator:

Tarantino, Anthony, 1949- author.

Language:

English

Subjects (All):

Six sigma (Quality control standard).

Quality control--Standards.

Quality control.

Physical Description:

1 online resource (466 pages)

Place of Publication:

Hoboken, New Jersey : Wiley, [2022]

Summary:

Explore the dramatic changes brought on by the new manufacturing technologies of Industry 4.0 In Smart Manufacturing, The Lean Six Sigma Way, Dr. Anthony Tarantino delivers an insightful and eye-opening exploration of the ways the Fourth Industrial Revolution is dramatically changing the way we manufacture products across the world and especially how it will revitalize manufacturing in North America and Europe. The author examines the role and impact of a variety of new Smart technologies including industrial IoT, computer vision, mobile/edge computing, 3D printing, robots, big data analytics, and the cloud. He demonstrates how to apply these new technologies to over 20 continuous improvement/Lean Six Sigma tools, greatly enhancing their effectiveness and ease of use. The book also discusses the role Smart technologies will play in improving: Career opportunities for women in manufacturing Cyber security, supply chain risk, and logistics resiliency Workplace health, safety, and security Life on the manufacturing floor Operational efficiencies and customer satisfaction Perfect for anyone involved in the manufacturing or distribution of products in the 21st century, Smart Manufacturing, The Lean Six Sigma Way belongs in the libraries of anyone interested in the intersection of technology, commerce, and physical manufacturing.

Contents:

Cover

Title Page

Contents

Foreword

Acknowledgments

About the Author

About the Contributors

Introduction

Chapter 1 Introduction to Industry 4.0 and Smart Manufacturing

The First Industrial Revolution

The Second Industrial Revolution

The Third Industrial Revolution

The Fourth Industrial Revolution

The Major Components of Smart Manufacturing

Lean and Six Sigma in the Age of Smart Manufacturing

Improving Cybersecurity Using Smart Technology

Smart Logistics

Big Data for Small, Midsize, and Large Enterprises

Industrial IoT Sensors

Artificial Intelligence Machine Learning and Computer Vision

Networking for Mobile-Edge Computing

Additive Manufacturing and 3D Printing

Robotics

Smart Technology to Improve Life on the Factory Floor

Summary: The Advantages of Smart Manufacturing

Improved Quality and Safety

Improved Margins

Improved Cycle Times

High Efficiency with Well-Defined Smart Factory Processes23

Sample Questions

Notes

Chapter 2 Lean Six Sigma in the Age of Smart Manufacturing

The History of Lean - American Assembly Lines

The History of Lean - Toyota Embraces Deming and Piggly Wiggly

The Toyota Production System: The Birthplace of Lean

Lean Empowers Employees, Treating Them with Respect

Resilient Supply Chain Management: How Toyota Fared During the COVID-19 Pandemic

The History of Six Sigma: Bill Smith and Jack Welch

Six Sigma's DMAIC Framework to Fix an Existing Process

The DMAIC Framework Using Smart Technologies

Six Sigma's DMADV Framework to Design a New Process

The Statistics Behind Six Sigma

Six Sigma Professionals in the Age of Smart Manufacturing

Six Sigma Project Charters and SMART Goals

Lean and Six Sigma Uses of the Scientific Method

Summary: Six Sigma's Marriage to Lean.

Sample Questions

Chapter 3 Continuous Improvement Tools for Smart Manufacturing

Voice of the Customer in the Age of Smart Manufacturing

Voice of the Customer Using Net Promoter Score

Voice of the Customer Using the Delphi Technique

Voice of the Customer Using the Kano Model

Affinity Diagrams to Organize Many Ideas into Common Themes

Critical to Quality to Convert the VOC to Measurable Objectives

Types of Data

Benchmarking

Process Maps

Types of Process Maps

SIPOC

Process Maps with Decision Points

Process Maps with Swim Lanes

Limited Data Collection and the Hawthorne Effect Impacting Process Mapping

Value Stream Maps to Eliminate Waste

Value-Added Activity versus Non-Value-Added Activity

Root Cause Analysis Using a Fishbone Diagram and Risk Matrix

Root Cause Analysis Using the Five Whys

Changes Coming to Root Cause Analysis with Smart Technologies

Pareto Chart

Kanban Pull System

Poka-Yoke to Error-Proof Processes and Products

Five S

Heijunka

Plan-Do-Check-Act

Kaizen

Setup Time Reduction Using Single Minute Exchange of Dies

Gage Repeatability and Reproducibility (Gage R&amp

R)

Failure Modes and Effects Analysis (FMEA) to Solve Complex Problems

Pugh Matrix to Design New Processes and Products

Quality Function Deployment (House of Quality)

History of QFD

Structure of the House of Quality Used in QFD

Building a House of Quality

Benefits of Using QFD

Using QFD in Combination with the Pugh Matrix

Smart Technologies to Automate QFD

Summary

Chapter 4 Improving Supply Chain Resiliency Using Smart Technologies

Supply Chain Resilience

Supply Chain Risk Heat Maps

Supply Chain Mapping at a Macro and Micro Level

Preferred Supplier Programs.

Bill of Material Risk Grading Tools

Environmental Risk Solutions

The Global Driver Shortage and Poor Utilization

Vehicle Monitoring Tools

Computer Vision Systems Using Smart Cameras

Autonomous Trucks

Supply Chain Resilency in a Post-COVID World

Criticism and Defense of Lean Inventory Management

Good Sourcing Strategies

Supply Chain Stress Testing

Chapter 5 Improving Cybersecurity Using Smart Technology

Trends Increasing the Risk of Manufacturing and Supply Chain Cyberattacks

Globalization and Specialization

Improved Security Within the Corporate Network

Artificial Intelligence and the Internet of Things

Software Supply Chain Compromises

The Emergence of Cloud Computing and the Public Cloud

Targeting Small Companies

So Why Is Manufacturing and the Supply Chain an Attractive Target?

Primary Motives Behind Manufacturing and Supply Chain Attacks

Stealing Proprietary Information and Intellectual Property

Financial Gain from Ransomware

Political Motives

Disruption of Operations

Methods Used to Breach Target Systems

Using a Third-Party Connection as a Means to Get to Your Network

Using a Third-Party Connection as a Means to Get to Your Customers' Information

Tampering with Components or Products in the Manufacturing Process

Tampering with Manufacturing Process Equipment

What Are the Potential Costs of a Cyberattack?

Protecting Against Cyberattacks

Approaches to Mitigating Risk

Developing Internal Processes and Controls

Developing Secure Third-Party Relationships

Chapter 6 Improving Logistics Using Smart Technology

Introduction: Why Logistics?

Megatrends in Logistics That Impact Brands/Manufacturers.

The Different Expectation of Your Customer-by-Customer Type

The Cost of Not Paying Attention to Logistics

The Benefits of Making Logistics a Strategic Competency

Steps to Make Logistics Your Competitive Advantage

Why Technology Is So Important to Logistics

Area 1: Insight/Planning/Monitoring

Area 1, Use Case 1: Logistics Insight via Data Analytics

Area 1, Use Case 2: Advanced Forecasting via Machine Learning and AI-Based Prediction

Area 1, Use Case 3: Dynamic Decision-Making via Machine Learning and AI-Based Prediction with Real-Time Data and Blockchain

Area 2: Task Execution

Area 2, Use Case 1: Automation for Information Processing via Robotics Process Automation

Area 2, Use Case 2: Automation for Physical Tasks via Robotics

Area 2, Use Case 3: Autonomous Transportation via Autonomous Technologies

Area 3: Exchanges and Collaborations

Area 3, Use Case 1: Digital Freight Brokerage via Cloud Technologies

Area 3, Use Case 2: Supply Chain Collaboration via Cloud Technologies

Area 4: Safety, Security, and Compliance

Area 4, Use Case 1: Global Trade Compliance via Cloud Technologies

Chapter 7 Big Data for Small, Midsize, and Large Operations

Structured Data and Relational Databases

Unstructured Data

Why Manufacturing Needs Big Data Analytics

The Four Levels of Data Analytics

Descriptive Analytics - What Happened?

The Five Phases of Descriptive Analytics

The Value of Descriptive Analytics

Diagnostic Analytics - Why Did It Happen?

Predictive Analytics - What May Have Happened?

Prescriptive Analytics - What Is the Best Next Step?

Future of Big Data Analytics

Data Science Tools

Data Analytics Pipeline

Collection

The Benefits of Big Data for SMEs

Big Data Tools for SMEs.

Problems SMEs Face in Adopting Big Data Analytics

Best Practices in Data Analytics for SMEs

Chapter 8 Industrial Internet of Things (IIoT) Sensors

PLCs

Carnegie Mellon

Consumer-Oriented IoT

Webcams

IIoT-Enabling Technologies

IIoT Platform Building Blocks

IIoT Sensors

Application Areas for IIoT

Industries Where IIoT Can and Does Play a Role

Future Trends in IIoT

Chapter 9 Artificial Intelligence, Machine Learning, and Computer Vision

History of AI and Computer Vision

Understanding Machine Learning and Computer Vision

Types of Machine Learning

Common Computer Vision Tasks

Building a Model

Machine Learning Pipelines

Issues with Artificial Intelligence

Conclusion

Chapter 10 Networking for Mobile Edge Computing

Brief History of Networking

Basic Networking Concepts, Architecture, and Capabilities

Network Address Management

Subnets

Network Address Translation

Ports

Autoconfiguration of Networks

Security and Reliability

Introduction to the OSI Model

Basic Wi-Fi Concepts, Architecture, and Capabilities

Mobile Cell Phone Concepts, Architecture, and Capabilities

Mobile Generations

Cell Architectural Concepts

Mobile Networking Security and Reliability

Future Evolution of Mobile Networking

IT and Telecommunications Networking Convergence

Convergence of the Internet and Telephony

Capabilities and Benefits of Mobile Edge Networking

References

Popular Acronyms Used in Networking and Mobile Computing

Chapter 11 Edge Computing

Introduction: What Is Edge Computing?

Benefits of Edge Computing

Top Use Cases for the Edge in Smart Manufacturing.

The Data Challenge.

Notes:

Includes bibliographical references and index.

Description based on print version record.

Other Format:

Print version: Tarantino, Anthony Smart Manufacturing

ISBN:

9781119846642

1119846641

9781119846628

1119846625

9781119846635

1119846633

OCLC:

1321071970