Sustainable manufacturing / Kapil Gupta.

Format:

Book

Author/Creator:

Gupta, Kapil, author.

Series:

Handbooks in Advanced Manufacturing

Language:

English

Subjects (All):

Manufacturing processes--Environmental aspects.

Manufacturing processes.

Production management--Environmental aspects.

Production management.

Physical Description:

1 online resource (457 pages) : illustrations

Place of Publication:

Waltham, Massachusetts : Elsevier, [2021]

Summary:

Sustainable Manufacturing examines the overall sustainability of a wide range of manufacturing processes and industrial systems. With chapters addressing machining, casting, additive and gear manufacturing processes; and hot topics such as remanufacturing, life cycle engineering, and recycling, this book is the most complete guide to this topic available. Drawing on experts in both academia and industry, coverage addresses theoretical developments and practical improvements from research and innovations. This unique book will advise readers on how to achieve sustainable manufacturing processes and systems, and further the clean and safe environment.This handbook is a part of the four volume set entitled Handbooks in Advanced Manufacturing. The other three address Advanced Machining and Finishing, Advanced Welding and Deforming, and Additive Manufacturing.- Provides basic to advanced level information on various aspects of sustainable manufacturing- Presents the strategies and techniques to achieve sustainability in numerous areas of manufacturing and industrial engineering such as environmentally benign machining, sustainable additive manufacturing, remanufacturing and recycling, sustainable supply chain, and life cycle engineering- Combines contributions from experts in academia and industry with the latest research and case studies- Explains how to attain a clean, green, and safe environment via sustainable manufacturing- Presents recent developments and suggests future research directions

Contents:

Front Cover

Sustainable Manufacturing

Copyright Page

Contents

List of contributors

Series Foreword

Preface

1 Sustainable manufacturing: needs for future quality development

1.1 Manufacturing and sustainable future

1.2 From manufacturing to sustainable manufacturing

1.3 Sustainable manufacturing paradigms

1.4 Operational framework 3E-TBL in sustainable manufacturing

1.5 New challenges and future opportunities: sustainable smart manufacturing

1.5.1 Sustainability in EFFRA: factories of the future

1.5.2 Sustainability in industry 4.0: cyber physical systems

1.6 Global principles for sustainable quality manufacturing

1.7 Conclusions

References

2 The benefits of additive manufacturing for sustainable design and production

2.1 Introduction

2.2 Sustainability of additive manufacturing processes

2.3 Product design

2.3.1 Eco-design

2.3.2 Sustainable design

2.3.3 Design quality and sustainability

2.3.4 Design optimization

2.4 Sustainability assessment

2.4.1 Costs of additive manufacturing and production

2.4.2 Environmental impacts evaluation

2.4.3 Social impacts of additive manufacturing

2.4.4 Sustainable manufacturing standards

2.5 Conclusion

3 Experimental study on feasibility of a novel vegetable oil-based pressurized spray cooling system for sustainable surface...

3.1 Introduction

3.1.1 Vegetable oils as cutting fluids

3.1.2 Minimum quantity lubrication for grinding

3.2 Research motivation

3.2.1 Rationale for selection of feedstocks for potential metal cutting fluid

3.2.2 Rationale for proposed pressurized spray cooling method

3.3 Experimental methodology

3.3.1 Grinding wheel and workpiece materials

3.3.2 Metal cutting fluids preparation and properties

3.3.3 Cutting fluid supply

3.3.4 Experimental plan.

3.3.5 Measurement of response parameters

3.4 Results and discussions

3.4.1 Analysis of variance

3.4.2 Taguchi optimization

3.4.3 Regression analysis

3.4.3.1 Validation of regression models

3.4.4 Effects on response parameters

3.4.4.1 Effects on surface roughness

3.4.4.2 Effects on surface hardness

3.4.4.3 Effects on material removal rate

3.5 Conclusions

Acknowledgment

4 Remanufacturing and refurbishment in the age of Industry 4.0: an integrated research agenda

4.1 Introduction

4.2 Theoretical background

4.2.1 Remanufacturing

4.2.2 Refurbishment

4.3 Review of related concepts

4.3.1 Industry 4.0: perspectives

4.3.2 Links between Industry 4.0, remanufacturing, and refurbishment: an SCOPUS overview

4.3.2.1 Remanufacturing and Industry 4.0 on SCOPUS

4.3.2.2 Refurbishment and Industry 4.0 on SCOPUS

4.3.3 Results from SCOPUS

4.4 Discussion and agenda for integrated research

4.4.1 Lessons from similar studies

4.4.2 Agenda for integrated research

4.5 Conclusion

Acknowledgments

5 Nanofluid-minimum quantity lubrication system in machining: towards clean manufacturing

5.1 Introduction

5.2 Cutting fluids

5.2.1 Ecological problems of conventional cutting fluid

5.2.2 Environmentally friendly cutting fluids

5.2.3 Types of cutting fluids

5.2.3.1 Oil-based cutting fluids

5.2.3.2 Water-based cutting fluids

5.2.3.3 Gas cutting fluids

5.2.4 Vegetable oil as an environmentally friendly cutting fluid

5.2.5 Clean manufacturing

5.2.5.1 Dry machining

5.2.5.2 Minimum quantity lubrication

5.2.5.3 Nanoparticle-enhanced minimum quantity lubrication

5.3 Critical review of nanofluid-MQL system in clean manufacturing

5.3.1 Nanofluid-minimum quantity lubrication system in turning operation.

5.3.2 Nanofluid-minimum quantity lubrication system in milling operation

5.3.3 Nanofluid-minimum quantity lubrication system in drilling and grinding operations

5.3.4 Hybrid nanofluid-minimum quantity lubrication towards clean manufacturing

5.3.5 Highlights from author's recent work

5.4 Conclusion

6 Re-envisioning sustainability: circular economy and flourishing as promising paths

6.1 Introduction

6.2 Circular economy as context

6.2.1 School of thoughts, definitions, and underpinning principles of circular economy

6.2.2 Policy making and industrial activities as an operationalization of circular economy understandings

6.3 Could circular economy be a promising solution for sustainability-as-flourishing?

6.3.1 Sustainability-as-flourishing as a path towards a truly sustainable world

6.3.2 What circular economy share in common with sustainability-as-flourishing

6.3.2.1 First, both shifts for flourishing and circular economy contradict the assertion that more eco-efficiency necessari...

6.3.2.2 Second, both shifts for flourishing and circular economy look at the concept of value rather than purely economic terms

6.3.2.3 Third, both shifts for flourishing and circular economy address ecosystem resilience

6.3.2.4 Fourth, both shifts for flourishing and circular economy are concerned with natural system

6.3.3 What are the challenges of circular economy to approach sustainability-as-flourishing

6.4 Circular economy and flourishing shifts as a joint path towards sustainability: a conceptual model

6.4.1 A conceptual model to re-envision sustainability

6.4.1.1 'Why' as the first element

6.4.1.2 'What' as the second element

6.4.1.3 'How' as the third element

6.4.1.4 'Momentum' as the fourth element

6.4.1.5 'Time' as the fifth element

6.4.2 Moving towards a sustainable future.

6.5 Conclusion

7 Sustainable casting processes through simulation-driven optimization

7.1 Introduction

7.1.1 Expendable mold casting processes

7.1.1.1 Sand casting

7.1.1.2 Shell molding

7.1.1.3 Investment casting

7.1.2 Permanent mold casting processes

7.1.2.1 Die casting

7.1.2.2 Centrifugal casting

7.1.3 Casting quality

7.1.3.1 Common casting defects

7.1.3.2 Sand casting defects

7.2 Numerical modeling of casting processes

7.2.1 Fundamental equations

7.2.1.1 Fluid dynamics

7.2.1.2 Free surface modeling

7.2.1.3 Heat transfer

Conduction

Convection

Radiation

7.2.1.4 Solidification

7.2.2 Initial and boundary conditions

7.2.3 Numerical models

7.2.3.1 Finite difference method

7.2.3.2 Finite volume method

7.2.3.3 Finite element method

7.2.4 Modeling casting defects

7.2.4.1 Introduction

7.2.4.2 Modeling entrainment defects

Indiscrete methods

Discrete methods

7.2.4.3 Modeling shrinkage porosity

Thermal models

Thermal/volume models

Criteria functions

7.2.4.4 Modeling gas porosity

7.3 Optimization of casting processes

7.3.1 Introduction

7.3.2 Numerical optimization of casting processes

7.3.3 Optimization of casting processes using artificial neural networks

7.4 Summary

8 Diffusion of sustainability practices through supplier performance assessment

8.1 Introduction

8.2 Sustainability practices diffusion through supplier performance assessment

8.2.1 Focus of the assessment, mechanisms used and sustainability practices measured

8.3 Influential organizational factors for supplier performance assessment: towards a framework

8.3.1 Design of supplier sustainability performance assessment

8.3.2 Implementation of supplier sustainability performance assessment.

8.3.3 Framework for diffusion of sustainability practices through supplier performance assessment

8.4 Framework verification

8.4.1 Firms studied description

8.4.1.1 Case 1 - "Beverage A"

8.4.1.2 Case 2 - "Beverage B"

8.4.1.3 Case 3 - "Cosmetics A"

8.4.1.4 Case 4 - "Textile A"

8.4.2 Sustainability practices diffused through the performance assessment

8.4.3 Design of supplier performance assessment

8.4.4 Implementation of supplier performance assessment

8.5 Discussion and conclusion

9 Dry cutting: a sustainable machining technology

9.1 Introduction

9.1.1 Mechanics of machining

9.1.2 Machining parameters

9.1.3 Tool material

9.1.4 Tool geometry

9.1.5 Tool coating

9.2 Evaluation of machining performance in dry cutting

9.2.1 Cutting force

9.2.2 Surface roughness

9.2.3 Tool wear

9.3 Case studies on dry cutting

9.3.1 Case study 1

9.3.2 Case study 2

9.3.3 Case study 3

9.3.4 Case study 4

9.3.5 Case study 5

9.3.6 Case study 6

9.3.7 Case study 7

9.4 Summary

10 Cryogenic cooling-based sustainable machining

10.1 Introduction

10.2 Cryogenic machining

10.2.1 Cryogenic treatment

10.2.1.1 Converting residual austenite phase to martensite

10.2.1.2 Change in carbide forms

10.2.1.3 Thinning in grain structure

10.2.1.4 Elimination of internal stresses

10.2.2 Cryogenic cooling trends

10.2.2.1 Cryogenic precooling the workpiece

10.2.2.2 Indirect cryogenic cooling

10.2.2.3 Cryogenic gas spraying

10.2.2.4 Comparison between cryogenic cooling and other cooling/lubrication systems

10.2.3 Economic aspect of cryogenic machining

10.3 Cryogenic cooling and engineering materials

10.3.1 Nickel-based alloys

10.3.2 Stainless steel

10.3.3 Titanium alloys

10.4 Summary

References.

11 Sustainability assessment in manufacturing: perspectives, challenges, and solutions.

Notes:

Description based on print version record.

ISBN:

9780128181164

0128181168

9780128181157

012818115X

OCLC:

1244626134