Corrosion engineering and cathodic protection handbook : with extensive question and answer section / Volkan Cicek ; with a contribution from Bayan Al-Numan.

Format:

Book

Author/Creator:

Cicek, Volkan, author.

Contributor:

Al-Numan, Bayan, contributor.

Series:

THEi Wiley ebooks.

THEi Wiley ebooks

Language:

English

Subjects (All):

Corrosion and anti-corrosives--Handbooks, manuals, etc.

Corrosion and anti-corrosives--Examinations, questions, etc.

Cathodic protection--Handbooks, manuals, etc.

Cathodic protection--Examinations, questions, etc.

Physical Description:

1 online resource (769 pages)

Edition:

1st ed.

Place of Publication:

Beverly, Massachusetts ; Hoboken, New Jersey : Scrivener Publishing : Wiley, 2017.

System Details:

Access using campus network via VPN at home (THEi Users Only).

Summary:

The Corrosion Engineering and Cathodic Protection Handbook combines the author's previous three works, Corrosion Chemistry, Cathodic Protection, and Corrosion Engineering to offer, in one place, the most comprehensive and thorough work available to the engineer or student. The author has also added a tremendous and exhaustive list of questions and answers based on the text, which can be used in university courses or industry courses, something that has never been offered before in this format. The Corrosion Engineering and Cathodic Protection Handbook is a must-have reference book for the engineer in the field, covering the process of corrosion from a scientific and engineering aspect, along with the prevention of corrosion in industrial applications. It is also a valuable textbook, with the addition of the questions and answers section creating a unique book that is nothing short of groundbreaking. Useful in solving day-to-day problems for the engineer, and serving as a valuable learning tool for the student, this is sure to be an instant contemporary classic and belongs in any engineer's library.

Contents:

Cover

Title Page

Copyright Page

Dedication

Contents

Preface

Part 1 Corrosion Chemistry

1 Corrosion and its Definition

2 The Corrosion Process and Affecting Factors

3 Corrosion Types Based on Mechanism

3.1 Uniform Corrosion

3.2 Pitting Corrosion

3.3 Crevice Corrosion

3.4 Galvanic Corrosion

3.5 Intergranular Corrosion

3.6 Selective Corrosion

3.7 Erosion or Abrasion Corrosion

3.8 Cavitation Corrosion

3.9 Fretting Corrosion

3.10 Stress Corrosion Cracking

3.11 Microbial Corrosion

4 Corrosion Types of Based on the Media

4.1 Atmospheric Corrosion

4.2 Corrosion in Water

4.2.1 Cooling Water Systems

4.2.2 Oil/Petroleum Industry

4.2.3 Mine Waters

4.3 Corrosion in Soil

5 Nature of Protective Metal Oxide Films

6 Effect of Aggressive Anions on Corrosion

7 Corrosion Prevention Methods

8 Commonly Used Alloys and their Properties

8.1 Aluminum 2024 Alloy

8.2 Aluminum 7075 Alloy

8.3 Aluminum 6061 Alloy

9 Cost of Corrosion and Use of Corrosion Inhibitors

10 Types of Corrosion Inhibitors

10.1 Anodic Inhibitors

10.2 Cathodic Inhibitors

11 Chromates: Best Corrosion Inhibitors to Date

11.1 Limitations on the Use of Chromates due to Toxicity

11.2 Corrosion Inhibition Mechanism of Chromates

12 Chromate Inhibitor Replacements: Current and Potential Applications

12.1 Nitrites

12.2 Trivalent Chromium Compounds

12.3 Oxyanions Analogous to Chromate

12.3.1 Molybdates

12.3.2 Vanadates

12.3.3 Salts of Polyhydroxycarboxylic Acids

12.4 Synergistic Use of Oxyanions Analogues of Chromate

13 Sol-Gels (Ormosils): Properties and Uses

13.1 Types of Sol-Gels

13.2 Corrosion Inhibition Mechanism of Sol-Gel Coatings

13.3 Synthesis of Sol-Gels

13.3.1 Gelation

13.3.2 Drying.

13.4 Incorporation of Corrosion Inhibitive Pigments into Sol-Gel Coatings

13.4.1 Barrier Pigments

13.4.2 Sacrificial Pigments

13.4.3 Inhibitive Pigments

14 Corrosion in Engineering Materials

14.1 Introduction

14.2 Steel Structures

14.2.1 Corrosive Environments

14.2.2 The Corrosion Process in Steel Structures

14.2.3 Protection Against Corrosion in Steel Structures

14.2.4 Coatings as a Corrosion Control

14.2.5 Corrosion Protection/Surface Protection

14.3 Concrete Structures

14.3.1 Corrosion of Reinforcements in Concrete Members

14.3.2 Rate of Corrosion

14.3.3 Measures to Withstand Corrosion

14.3.4 The Importance of Chloride Ions

14.3.5 Types of Corrosion Controlling Mechanisms

14.3.6 Stray Current Corrosion

14.3.7 Stress Corrosion Cracking

14.3.8 Effects of the Concrete Environment on Corrosion

14.3.9 Corrosion Inhibiting Admixtures

14.3.10 Concrete Quality

14.3.11 Thickness of Concrete Cover Over Steel

14.3.12 Carbonation

14.4 Protection Against Corrosion in Concrete Construction

14.4.1 Introduction

14.4.2 Design and Construction Practices

14.4.3 Excluding of Chloride Ion from Concrete

14.4.4 Methods of Protecting Reinforcing Steel from Chloride Ions

14.4.5 Corrosion Control Methods

14.5 Corrosion of Unbonded Prestressing Tendons

14.5.1 Background

14.5.2 Allowable Tensile Stresses in Concrete

14.5.3 Condition Survey

14.5.4 Repair

14.5.5 Strand Replacement

14.6 Cathodic Protection

14.6.1 Practical Applications in Tropical Environments and Lessons Gained

14.7 Corrosion in Industrial Projects

14.7.1 Corrosion in Oil and Gas Production

14.7.2 Corrosion of Carbon Steel and Galvanized Steel in Industrial Projects under Pollutant and Marine Environments

14.7.3 Dead Sea Structures

References

Part 2 Cathodic Protection.

15 Corrosion of Materials

15.1 Deterioration or Corrosion of Ceramic Materials

15.2 Degradation or Deterioration of Polymers

15.3 Corrosion or Deterioration of Metals

15.3.1 Iron, Steel and Stainless Steels

15.3.2 Aluminum and its Alloys

15.3.3 Magnesium and its Alloys

15.3.4 Copper and its Alloys

15.3.5 Nickel and its Alloys

15.3.6 Titanium and its Alloys

15.3.7 Lead and its Alloys

15.3.8 Corrosion of Composite Alloys (Tin Can Example)

16 Factors Influencing Corrosion

16.1 Nature of the Metal

16.1.1 Position in Galvanic Series

16.1.2 Relative Areas of the Anode and Cathode

16.1.3 Purity of Metal

16.1.4 Physical State of the Metal

16.1.5 Passivity or Passivation

16.1.6 Nature of the Corrosion Product

16.1.7 Nature of the Oxide Film

16.2 Nature of the Corroding Environment

16.2.1 Effect of Temperature

16.2.2 Dissolved Oxygen Concentration and Formation of Oxygen Concentration Cells

16.2.3 Nature of the Electrolyte

16.2.4 Presence of Corrosive Ions

16.2.5 Flow Rate

16.2.6 Humidity

16.2.7 Effect of pH

16.2.8 Presence of Impurities in the Atmosphere

17 Corrosion Mechanisms

17.1 Direct Chemical Attack or Chemical or Dry Corrosion

17.1.1 Oxidation Corrosion

17.1.2 Corrosion by Other Gases

17.1.3 Liquid Metal Corrosion

17.2 Electrochemical or Aqueous or Wet Corrosion

17.3 Differences between Chemical and Electrochemical Corrosion

18 Corrosion Types

18.1 Uniform Corrosion

18.1.1 Atmospheric Corrosion

18.1.2 Corrosion in Water

18.1.3 Underground or Soil Corrosion

18.1.4 High Temperature Corrosion

18.2 Non-Uniform Corrosion

18.2.1 Galvanic Corrosion

18.2.2 Crevice Corrosion

18.2.3 Pitting Corrosion

18.2.4 Selective Leaching or Selective Corrosion

18.2.5 Filiform Corrosion

18.2.6 Erosion Corrosion.

18.2.7 Cavitation Corrosion

18.2.8 Abrasion Corrosion

18.2.9 Stress Corrosion

18.2.10 Intergranular Corrosion

18.2.11 Caustic Embrittlement

18.2.12 Hydrogen Embrittlement

18.2.13 Corrosion Fatigue

18.2.14 Fretting Corrosion

18.2.15 Stray-current and Interference Corrosion

18.2.16 Waterline Corrosion

18.2.17 Microbial or Biocorrosion

19 Thermodynamics of Corrosion

19.1 Gibbs Free Energy (ΔG)

19.2 Passivity

19.3 Pourbaix Diagrams

19.3.1 Immunity Region

19.3.2 Corrosion Regions

19.3.3 Passivity Region

19.4 Corrosion Equilibrium and Adsorptions

19.5 Concentration Corrosion Cells

19.6 Polarization

19.6.1 Activation Polarization

19.6.2 Concentration Polarization

19.6.3 Ohmic Polarization

19.7 Polarization Curves

20 Corrosion Prevention and Protection

20.1 Proper Design

20.2 Choice of Material

20.2.1 Purity of the Chemicals in the Environment

20.2.2 Electrolyte Concentrations

20.2.3 Nature of the Electrolyte

20.2.4 Effect of Corrosion Products

20.2.5 Temperature Variations

20.2.6 Presence of Oxygen

20.2.7 Oxygen Concentration Cells

20.2.8 Interference Effects

20.3 Protective Coatings

20.3.1 Protective Oxide Films and Passivation

20.3.2 Coatings with Metals, Alloys or Materials that are Conductors

20.3.3 Coating with Inorganic Materials that are Insulators

20.3.4 Coating with Organic Materials that are Insulators

20.4 Changing the Environmental Factors that Accelerate Corrosion

20.4.1 Reducing the Corrosivity of the Solution

20.4.2 Inhibitors

20.4.3 Eliminating Galvanic Action

20.5 Changing the Electrochemical Characteristic of the Metal Surface

20.5.1 Cathodic Protection

20.5.2 Anodic Protection

21 Cost of Corrosion

21.1 Corrosion Preventative Measures.

21.2 Lost Production Due to Plants Going out of Service or Shutdowns

21.3 Product Loss Due to Leakages

21.4 Contamination of the Product

21.5 Maintenance Costs

21.6 Overprotective Measures

22 Cathodic Protection

22.1 Sacrificial Anode Cathodic Protection Systems

22.2 Impressed Current Cathodic Protection Systems

22.3 Cathodic Protection Current Need

22.4 Effect of Coatings on Cathodic Protection

22.5 Effect of Passivation on Cathodic Protection

22.6 Automated Cathodic Protection Systems

22.7 Cathodic Protection Criteria

22.7.1 -850 mV Criterion

22.7.2 300 mV Potential Shift Criterion

22.7.3 100 mV Polarization Shift Criterion

22.7.4 Tafel Region Starting Point

22.8 Reliability of Cathodic Protection Criteria

22.9 Interference Effects of Cathodic Protection Systems

22.9.1 Anodic Interference

22.9.2 Cathodic Interference

22.9.3 Specific Interference Cases

22.10 Criteria for Cathodic Protection Projects

22.11 Cost of Cathodic Protection

22.12 Comparison of Cathodic Protection Systems

23 Sacrificial Anode or Galvanic Cathodic Protection Systems

23.1 Anodic Potentials and Anodic Polarization

23.2 Galvanic Cathodic Protection Current Need

23.3 Anodic Current Capacity and Anodic Current Efficiency

23.4 Service Life of an Anode

23.5 Minimum Number of Galvanic Anodes

23.6 Commonly Used Galvanic Anodes

23.6.1 Magnesium Anodes

23.6.2 Zinc Anodes

23.6.3 Aluminum Anodes

23.7 Performance Measurements of Galvanic Anodes

23.7.1 Chemical Composition

23.7.2 Mechanical Strength

23.7.3 Electrical Resistivity

23.7.4 Electrochemical Experiments

23.8 Galvanic Anodic Beds

23.8.1 Anodic Bed Filling Materials

23.8.2 Anodic Bed Resistance

23.9 Sacrificial Anode Cathodic Protection Projects.

23.10 Maintenance of Sacrificial Anode Cathodic Protection Systems.

Notes:

Includes index.

Includes bibliographical references and index.

Description based on print version record.

ISBN:

9781119284321

1119284325

9781523115471

1523115475

9781119284338

1119284333

OCLC:

966634014