Energy management and efficiency for the process industries / edited by Alan P. Rossiter, Beth P. Jones ; contributors Celestina (Tina) Akinradewo [and twenty four others].

Format:

Book

Contributor:

Rossiter, Alan P., editor.

Jones, Beth P., editor.

Akinradewo, Celestina (Tina), contributor.

Language:

English

Subjects (All):

Industries--Energy conservation.

Industries.

Industries--Power supply.

Physical Description:

1 online resource (399 p.)

Edition:

1st ed.

Place of Publication:

Hoboken, New Jersey : Wiley, 2015.

Language Note:

English

Summary:

Provides a unique overview of energy management for the process industries * Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context * Combines the perspectives of freewheeling consultants and corporate insiders * In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed * Includes success stories from three very different companies that have achieved excellence in their energy management efforts * Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems * Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation

Contents:

Energy Management and Efficiency for the Process Industries

Contents

Foreword by The Honorable Charles D. McConnell

Preface

Acknowledgments

Contributors

Units of Measure

Section 1: Energy Management Programs

Chapter 1: Energy Management in Practice

Assessing the Value of an Energy Management Program

Launching the Program

Energy Resources: Roles and Responsibilities

Energy Manager and Energy Staff

Site Energy Leads

Operations Management

Maintenance

Process Control

Components and Systems

Data Collection and Analysis

Ground Rules: Basis and Calculation Methods

Measurement

Accounting

Benchmarking

Goal Setting

Identification of Opportunities

Site Energy Reviews

Energy Tools Overview

Good Engineering Practices

Energy Optimization

Implementation of Opportunities

Operating Changes

Maintenance Programs

Capital

Reporting and Recognizing Achievements

Re-evaluation and Renewal

Onward and Upward!

Reference

Chapter 2: The Dow Chemical Company: Energy Management Case Study

The Dow Chemical Company: Overview

Energy Efficiency Strategy Overview

Energy Efficiency and Dow'S Climate Strategy

Internal Operations

How the Eeandc Program Operates

Data Collection and Reporting: the Global Asset Utilization Reporting System

How Dow Achieves Energy Savings

Finding the Funding for Energy Projects

Pursuing Operational Improvements Versus Capital Investments

Supply Chain

Products and Services

Conclusions

Chapter 3: Eastman Chemical'S Energy Management Program: When Good Is Not Enough

Introduction

Executive-Level Support

Funding

Data-Based Decisions

Additional Linkage

Strategy and Principles

Well Defined, Auditable Measure with Meaningful Goals

Use of External Resources

Employee Awareness.

Energy Initiatives

Energy Projects

Links With Other Initiatives

Consistency

Growth

Results

References

Chapter 4: General Mills' Energy Management Success Story

Overview

Background

Common Challenges With Energy Management Programs

People

Process

Technology

Future Challenges

Summary

Chapter 5: Energy Benchmarking

What Is Benchmarking?

Confidentiality

Data Sensitivity

Why Benchmark?

Use of Energy Benchmarking to Drive the Improvement Plan

Possible Benchmarking Methodologies

Energy Survey

Best Practice Reports

Comparable Technology

Establishing the Perimeter

Local Factors

Validation and Verification of Input Data

Reporting of Results

Energy-Intensive Industry Benchmarking Experience

Metals

Petroleum Refining

Petrochemicals and Plastics

Industrial Chemicals and Fertilizer

Cement, Glass, and Pulp and Paper

Food Products

Future Developments

Chapter 6: Energy Management Standards

Iso Management System Basics

Iso 50001

Significant Energy Use

Energy Baseline

Energy Performance Indicators

Other Related ISO Energy Standards

U.S. Context

SEP Results to Date

Workforce Qualifications

International Context

Government Efforts to Promote Energy Management

International Collaboration to Increase Worldwide Implementation

Chapter 7: Protecting the Environment and Influencing Energy Performance Within Process Industries

Introduction to Energy Star

Not Just Products

A Strategy for Improving Energy Efficiency in the Process Industrial and Commercial Sectors

Improving Performance and Changing Behavior.

Unique Resources for Process Industries, Including Petroleum Refining and Petrochemical Sectors

Networking: Another Form of Benchmarking

Conclusion

Section 2: Energy Management Technologies

Chapter 8. The Technologies of Industrial Energy Efficiency

Departmental Classification

Operational Improvements

Effective Maintenance

Engineered Improvements

New Technologies

Time Frame Classification

Short-Term Stage: ``Quick Hit´´ Activities

Medium-Term Stage: Core Program Components and Projects

Long-Term Stage: Sustainment

Equipment, Utility Systems, and Process Classification

Section Overview

Equipment

Chapter 9. Energy Efficiency in Furnaces and Boilers

Drivers for Energy Reduction

Thermal Efficiency

Stack Loss: Stack Temperature

Other Components of Thermal Efficiency

Insulation and Sealing

Furnace Capacity

Radiant Coil Design

Burners

Uniform Flow to Radiant Coil

Convection Section

Blowdown Losses

Heat Integration

Quench Exchangers

Induced Draft Fan and Stack

Instrumentation and Control Philosophy

Excess Oxygen Control in Boilers

Maintenance of Furnace Components for Peak Efficiency

Refractory Maintenance for Furnaces and Boilers

Operating Above Design Firing Rates

Burner Maintenance

Tramp Air Infiltration

Quench Exchanger Cleaning

Convection Cleaning

Furnace Instrumentation Maintenance

Energy Management Strategy

Chapter 10: Enhanced Heat Transfer and Energy Efficiency

Surface Treatment and Modification

Single-Phase Surface Enhancements

Boiling Surface Enhancements.

Condensing Surface Enhancements.

Extended Surfaces

Inserts

Applications in New Plant Design and Revamps

Closing Thoughts

Chapter 11: Heat Exchanger Cleaning Methods.

Hydroblasting

Chemical Cleaning

Comparing the Options

Chapter 12: Monitoring of Heat Exchanger Fouling and Cleaning Analysis

Fouling Monitoring in Complex Systems

Elements of a State-Of-The-Art Fouling Monitoring Program

Technical Considerations

Instrumentation and Data Access

Data Quality and Data Reconciliation

Network Thermodynamic Performance Analysis

Exchanger Thermal Performance Prediction: Single-Phase Systems

Exchanger Thermal Performance Prediction: Two-Phase Systems

Integrated Exchanger Network Analysis

Cleaning Cycle Economic Analysis

Cleaning Cycle Optimization

Heat Exchanger Cleaning Cost Benefits Other Than Energy Savings

Reporting Considerations

Organizational Considerations

The Future of Fouling Monitoring

Acknowledgment

Chapter 13: Successful Implementation of a Sustainable Steam Trap Management Program

What Are Steam Traps?

Why Are Trap Management Programs Difficult to Implement?

Motivations

Getting Widespread Involvement

Planning and Preparation

Trap Selection and Installation

Diagnosis Accuracy

Survey Scope

Onsite Data Collection

Special Requirements for Testing Steam Traps

Trap Replacement Philosophy

Program Implementation

Testing

Maintenance Response

Oversight

Sustaining and Improving the Program

Final Thoughts

Chapter 14: Managing Steam Leaks

Case Study

Estimating Steam Leaks

Causes of Steam Leaks

Managing Steam Leaks

Chapter 15: Rotating Equipment: Centrifugal Pumps and Fans

Centrifugal Pump Capacity Control Systems

Centrifugal Pump Recirculation Flows

Centrifugal Pump Recirculation Flows: Example System

Centrifugal Pumps with Throttling Valve Control.

Centrifugal Pumping System Analysis

Centrifugal Pumps with Throttling Valve Control: Example System

Energy Losses in Throttling Valves

Pumping System Considerations

Centrifugal Pumps Operating in Parallel

Centrifugal Pumps Operating in Parallel: Example Systems

Centrifugal Fans

Comparison of VFD Speed Control to Inlet Guide Vane Control: Fan Example

Process Compressor and Turbine Efficiency Improvements

Appendix 15A: Centrifugal Compressor Surge Considerations

Compressor Surge

Surge Control in Process Compressors

Centrifugal Air Compressor Control Implications

Appendix 15B: Efficiency of Electric Motors

Chapter 16: Industrial Insulation

Common Industrial Insulation Types and Applications

Mineral Wool

Perlite

Calcium Silicate

Cellular Glass

Aerogel

Economic Justification for Insulation Projects

Rules of Thumb

Cold Service Insulation

Rotating Equipment Insulation

Flange Insulation

Maintenance and Renewal

Utility Systems

Chapter 17: Heat, Power, and the Price of Steam

Thermodynamics Recap

Steam System Types

Price Equivalent Efficiency

Simple Marginal Steam Pricing

Enhanced Marginal Steam Pricing and Efficiency Improvements

Chapter 18: Balancing Steam Headers and Managing Steam/Power System Operations

Steam Balances

Steam Venting

Steam Letdown Versus Steam Turbines

Deaerator Steam

Computing and Optimizing Steam Balances

Building the Model

Outputs from the Model

Some Modeling Systems

Modeling and Optimization

Chapter 19: Real-Time Optimization of Steam and Power Systems

Historical Context and Background for Real-Time Energy Optimization Technology Development

Key Elements of Real-Time Energy Optimization Systems.

Steam and Power System Equipment Optimization.

Notes:

Bibliographic Level Mode of Issuance: Monograph

Includes bibliographical references at the end of each chapters and index.

Description based on online resource; title from PDF title page (ebrary, viewed April 16, 2015).

ISBN:

9781119033448

1119033446

9781119033394

111903339X

9781119033226

1119033225

OCLC:

907642360