Machine tool reliability / Bhupesh K. Lad, Divya Shrivastava and Makarand S. Kulkarni.

Format:

Book

Author/Creator:

Lad, Bhupesh K., author.

Shrivastava, Divya, 1981- author.

Kulkarni, Makarand S., author.

Series:

Performability engineering series.

Performability Engineering Series

Language:

English

Subjects (All):

Machine-tools--Reliability.

Machine-tools.

Machine-tools--Maintenance and repair.

Physical Description:

1 online resource (328 p.)

Place of Publication:

Hoboken, New Jersey ; Salem, Massachusetts : Scrivener Publishing : Wiley, 2016.

Language Note:

English

Summary:

This book explores the domain of reliability engineering in the context of machine tools. Failures of machine tools not only jeopardize users' ability to meet their due date commitments but also lead to poor quality of products, slower production, down time losses etc. Poor reliability and improper maintenance of a machine tool greatly increases the life cycle cost to the user. Thus, the application area of the present book, i.e. machine tools, will be equally appealing to machine tool designers, production engineers and maintenance managers. The book will serve as a consolidated volume on various dimensions of machine tool reliability and its implications from manufacturers and users point of view. From the manufacturers' point of view, it discusses various approaches for reliability and maintenance based design of machine tools. In specific, it discusses simultaneous selection of optimal reliability configuration and maintenance schedules, maintenance optimization under various maintenance scenarios and cost based FMEA. From the users' point of view, it explores the role of machine tool reliability in shop floor level decision- making. In specific, it shows how to model the interactions of machine tool reliability with production scheduling, maintenance scheduling and process quality control.

Contents:

Cover ; Title Page; Copyright Page; Contents; Preface; 1 Introduction; 1.1 Basic Reliability Terms and Concepts; 1.2 Machine Tool Failure; 1.3 Machine Tool Reliability: Manufacturer's View Point; 1.4 Machine Tool Reliability: User's View Point; 1.5 Organization of the Book; 2 Basic Reliability Mathematics; 2.1 Functions Describing Lifetime as a Random Variable; 2.2 Probability Distributions Used in Reliability Engineering; 2.2.1 Exponential Distribution; 2.2.2 Weibull Distribution; 2.2.3 Normal Distribution; 2.2.4 Lognormal Distribution; 2.3 Life Data Analysis; 2.3.1 Empirical Methods

2.3.2 Unbiased Estimation of Parameters2.4 Stochastic Models for Repairable Systems; 2.5 Simulation Approach for Reliability Engineering; 2.6 Use of Bayesian Methods in Reliability Engineering; 2.7 Closing Remarks; 3 Machine Tool Performance Measures; 3.1 Identifying Performance Measures; 3.2 Mechanism to Link Users' Operational Measures with Machine Reliability and Maintenance Parameters1; 3.2.1 Availability Model1; 3.2.2 Performance Rate Model; 3.2.3 Quality Rate Model; 3.2.4 Overall Equipment Effectiveness Model; 3.2.5 Life Cycle Cost (LCC) Model; 3.2.6 Cost per Piece (CPP) Model

3.3 Closing Remarks4 Expert Judgement-Based Parameter Estimation Method for Machine Tool Reliability Analysis; 4.1 Expert Judgement as an Alternative Source of Data in Reliability Studies; 4.2 Expert Judgement-Based Parameter Estimation Methods; 4.2.1 Non-Repairable Component; 4.2.2 Repairable Assembly; 4.3 Some Desirable Properties of a "Good" Estimator; 4.4 Closing Remarks; 5 Machine Tool Maintenance Scenarios, Models and Optimization; 5.1 Overview of Maintenance; 5.1.1 Maintenance Models; 5.1.2 Maintenance Optimization Techniques; 5.2 Machine Tool Maintenance

5.3 Machine Tool Maintenance Scenarios5.4 Preventive Maintenance Optimization Models for Different Maintenance Scenarios; 5.4.1 Preventive Maintenance Optimization in Maintenance Scenario 1 (MSc 1) (Replacement Model); 5.4.2 Preventive Maintenance Optimization in Maintenance Scenario 2 (MSc 2) (Repair-Replacement Model); 5.4.3 Preventive Maintenance Optimization in Maintenance Scenario 3 (MSc 3) (Overhauling Model); 5.5 Closing Remarks; 6 Reliability and Maintenance Based Design of Machine Tools; 6.1 Optimal Reliability Design; 6.2 Optimal Reliability Design of Machine Tools

6.2.1 Machine Tool Functional Design Scenarios6.2.1.1 Special Purpose Machine Tool Design; 6.2.1.2 General Purpose Machine Tool Design; 6.2.1.3 Customized Machine Tool Design; 6.2.2 Simultaneous Optimization of Reliability and Maintenance under Three Functional Design Scenarios; 6.2.2.1 Simultaneous Optimization for Special Purpose Machine Tool; 6.2.2.2 Simultaneous Optimization for General Purpose Machine Tool Design Scenario; 6.2.2.3 Simultaneous Optimization for Customized Machine Tool Design; 6.3 Failure Mode and Effects Analysis; 6.3.1 Cost-Based FMEA Approach; 6.4 Closing Remarks

7 Machine Tool Maintenance and Process Quality Control

Notes:

Description based upon print version of record.

Includes bibliographical references and index.

Description based on print version record.

ISBN:

9781119038955

9781523110889

1523110880

9781119038948

1119038944