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Unit manufacturing processes : issues and opportunities in research / Unit Manufacturing Process Research Committee, Manufacturing Studies Board, Commission on Engineering and Technical Systems, National Research Council.

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Format:
Book
Contributor:
National Research Council (U.S.). Unit Manufacturing Process Research Committee.
Language:
English
Subjects (All):
Manufacturing processes.
Physical Description:
1 online resource (228 p.)
Edition:
1st ed.
Place of Publication:
Washington, D.C. : National Academy Press, 1995.
Language Note:
English
Summary:
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
Contents:
Unit Manufacturing Processes
Copyright
ACKNOWLEDGMENTS
PREFACE
Contents
EXECUTIVE SUMMARY
FUNDAMENTALS OF UNIT MANUFACTURING PROCESSES
SETTING PRIORITIES FOR UNIT MANUFACTURING PROCESSES
ENABLING TECHNOLOGIES
Understanding Material Behavior
Use Of Simulation And Modeling
Application Of Sensors
Implementation Of Process Control
Development Of Process-Related Precision And Measurement Technology
Design Of Process Equipment
CONCLUSIONS AND RECOMMENDATIONS
Conclusions
Recommendations
REPORT ORGANIZATION
PART I: FUNDAMENTALS OF UNIT MANUFACTURING PROCESSES
INTRODUCTION
RECOMMENDATIONS
REFERENCES
1 Why Manufacturing Matters
OVERVIEW
UNIT MANUFACTURING PROCESSES: THE COGS THAT DRIVE MANUFACTURING PRODUCTIVITY
References
2 What Are Unit Manufacturing Processes?
COMPONENTS OF A UNIT PROCESS
TAXONOMY OF UNIT MANUFACTURING PROCESSES
IDENTIFYING PRIORITY OPPORTUNITIES FOR UNIT PROCESS RESEARCH
PROCESS STREAMS AND INTEGRATED PROCESSES
PART II: RESEARCH OPPORTUNITIES IN ILLUSTRATIVE UNIT MANUFACTURING PROCESSES
WHY CONDUCT R&amp
D ON UNIT PROCESSES?
3 Mass-Change Processes
TRADITIONAL CHIP-MAKING PROCESSES
TRADITIONAL GRINDING AND FINISHING OPERATIONS
NONTRADITIONAL MASS-CHANGE PROCESSES
Laser Machining
Electrodischarge Machining
Electrochemical Machining
RESEARCH OPPORTUNITIES
High-Speed Machining
Machining And Drilling Process
Grinding Operations
Laser Processes
Edm, Edwm, And Ecm
Other Nontraditional Processes
4 Phase-Change Processes
METALS
POLYMERS
METAL-MATRIX COMPOSITES
Metal-Casting Processes
Advanced Polymeric Unit Processes
Mmcs
5 Structure-Change Processes
MATERIALS.
Metals And Alloys
Ceramic And Glassy Materials
Polymers
SURFACE TREATMENT
LASER PROCESSING
Thermal Treatment
Surface Treatment
Laser Processing
6 Deformation Processes
CLASSIFICATION AND CHARACTERISTICS OF PROCESSES
SIGNIFICANT PROCESS VARIABLES
Incoming Material-Billet Or Sheet Blank
Product
Deformation Zone And Mechanics
Tooling
Conditions At Tool-Material Interface
Equipment
Safety And Environmental Factors
7 Consolidation Processes
POWDER PROCESSING
Advanced Powder Alloys
Powder Production
Shaping
Sintering
Densification
Instrumentation And Control
POLYMERIC COMPOSITES
WELDING AND JOINING PROCESSES
Powder Processing
Consolidation Of Polymeric Composites
Welding And Joining Processes
8 Integrated Processes
PART III: UNIT MANUFACTURING PROCESS ENABLING TECHNOLOGIES
KEY RECOMMENDATIONS
9 Behavior Of Materials
10 Simulation And Modeling
11 Sensor Technology
12 Process Control
ARCHITECTURES FOR A SELF-SUSTAINING WORK ENVIRONMENT
CONTROLLERS
OPEN SYSTEMS FOR CONTROL AND COMMUNICATION
13 Process Precision And Metrology
RESEARCH STATUS AND NEEDS
DIMENSIONAL SCALE AND PRECISION IN MANUFACTURING
DIMENSIONAL TOLERANCES AND METROLOGY
PROCESS PLANNING
PROCESS MODELING
14 Process Equipment Design
PART IV: POLICY DIMENSIONS
KEY CONCLUSIONS
KEY RECOMMENDATIONS.
15 Technical And Economic Contexts
16 Resources In Unit Process Research And Education
RESOURCES FOR RESEARCH
INDUSTRIAL RESEARCH
Federal Research Programs
Department Of Defense
National Institute Of Standards And Technology
Department Of Energy
National Science Foundation
National Center For Manufacturing Sciences
ROLE OF HIGHER EDUCATION IN UNIT MANUFACTURING PROCESSES
Overview
17 International Experience
R&amp
D IN GERMAN MANUFACTURING
D IN JAPANESE MANUFACTURING
D IN EUROPEAN MANUFACTURING
CONCLUSIONS
BIOGRAPHICAL INFORMATION
UNIT MANUFACTURING PROCESS RESEARCH COMMITTEE.
Notes:
Bibliographic Level Mode of Issuance: Monograph
Includes bibliographical references.
ISBN:
9786610193226
9780309176675
0309176670
9781280193224
1280193220
9780309596442
0309596440
9780585084794
0585084793
OCLC:
614737141

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