Direct-write technologies for rapid prototyping applications : sensors, electronics, and integrated power sources / [editors] Alberto Piqué, Douglas B. Chrisey.

Format:

Book

Contributor:

Piqué, Alberto.

Chrisey, Douglas B.

Language:

English

Subjects (All):

CAD/CAM systems.

Rapid prototyping.

Prototypes, Engineering.

Electronic apparatus and appliances--Design and construction.

Electronic apparatus and appliances.

Biomedical materials--Design and construction.

Biomedical materials.

Production engineering.

Biotechnology.

Electronic systems.

Computer integrated manufacturing systems.

Physical Description:

xxvi, 726 pages : illustrations ; 24 cm

Place of Publication:

San Diego, Calif. : Academic, 2002.

Contents:

1. Direct-Write Technologies 1

2. Electronics 3

3. Biomaterials 9

4. Miscellaneous Application Areas 11

Part I Applications

Chapter 2 Overview of Commercial and Military Application Areas in Passive and Active Electronic Devices / William L. Warren 17

2. Direct-Write Electronic Component Manufacturing 18

3. Making Direct-Write Processes a Reality 20

4. Applications of Direct-Write Manufacturing 24

Chapter 3 Role of Direct-Write Tools and Technologies for Microelectronic Manufacturing / Jie Zhang, John Szczech, James Skinner, Daniel Gamota 33

2. Direct-Write Technology in the Microelectronics Industry 35

3. Next Generation System 46

4. Technology Diffusion in Microelectronic Industry 50

Chapter 4 Direct-Write Materials and Layers for Electrochemical Power Devices / Paolina Atanassova, Plamen Atanassov, Rimple Bhatia, Mark Hampden-Smith, Toivo Kodas, Paul Napolitano 55

3. Need for Direct-Write Layers 63

4. Materials for Metal-Air Batteries and PEM Fuel Cells 76

5. Direct-Write Layers for Battery and Fuel Cell Applications 80

Chapter 5 The Role of Direct Writing for Chemical and Biological Materials: Commercial and Military Sensing Applications / R. Andrew McGill, Bradley Ringeisen, Peter K. Wu 93

2. Chemical Microsensors 97

3. Biosensors and Microwell Technology 103

4. Coating Techniques for Sensing Applications 106

Part II Materials

Chapter 6 Advanced Materials Systems for Ultra-Low-Temperature, Digital, Direct-Write Technologies / Karel Vanheusden, Paolina Atanassova, James Caruso, Hugh Denham, Mark Hampden-Smith, Klaus Kunze, Toivo Kodas, Allen Schult, Aaron Stump 123

2. Deposition Methods and Associated Materials Requirements 133

3. Super-Low-Fire Inks and Pastes 141

4. Conductors 157

5. Resistors 158

6. Dielectrics and Ferrites 160

7. Phosphor Materials for Information Display Technologies 166

8. Materials for Metal-Air Batteries and Proton Exchange Membrane Fuel Cells 170

Part III Direct-Write Techniques

Chapter 7 Direct Write Using Ink-Jet Techniques / David B. Wallace, W. Royall Cox, Donald J. Hayes 177

2. History 178

3. Background on Ink-Jet Technology 178

4. Jetting Materials 183

5. Pattern/Image Formation: Fluid/Substrate Interaction 185

6. Throughput Considerations 190

7. Direct-Write Applications 190

8. Commercial Systems 219

9. Future Trends 222

Chapter 8 Micropen Printing of Electronic Components / Paul G. Clem, Nelson S. Bell, Geoff L. Brennecka, Bruce H. King, Duane B. Dimos 229

2. The Micropen 230

3. Rheological Characteristics of Thick-Film Pastes 232

4. Prototyping of Components from Commercial Slurries 249

Chapter 9 Direct Write Thermal Spraying of Multilayer Electronics and Sensor Structures / Sanjay Sampath, Jon Longtin, Richard Gambino, Herbert Herman, Robert Greenlaw, Ellen Tormey 261

2. Process Description 265

3. Materials and Microstructural Characteristics 268

4. Multilayer Electronic Circuits and Sensors by Thermal Spray 291

5. Fine Feature Deposition by Direct-Write Thermal Spray 294

Chapter 10 Dip-Pen Nanolithography: Direct Writing Soft Structures on the Sub-100-Nanometer-Length Scale / Chad A. Mirkin, Linette M. Demers, Seunghum Hong 303

2. Scanning Probe Microscope Methods 304

3. Dip-Pen Nanolithography Methods 304

4. Future Issues 310

Chapter 11 Nanolithography with Electron Beams: Theory and Practice / Martin C. Peckerar, R. Bass, K.-W. Rhee, C.R.K. Marrian 313

2. The Areal Image 318

3. Conventional Probe-Forming E-Beam Tools 318

4. Mathematical Approaches to Proximity Control 331

Chapter 12 Focused Ion Beams for Direct Writing / Klaus Edinger 347

2. Equipment 348

3. Ion Solid Interaction 353

4. Applications 369

Chapter 13 Laser Direct-Write Micromachining / Alberto Pique, Douglas B. Chrisey, C. Paul Christensen 385

2. Trends in Microfabrication 387

3. Overview of Laser-Matter Interactions 387

4. Laser Micromachining 394

Chapter 14 3D Microengineering via Laser Direct-Write Processing Approaches / Henry Helvajian 415

2. The Laser Direct-Write 3D Processing Tool 419

3. Laser Material Interaction Physics 421

4. Topics Relevant to 3D Laser Microengineering 433

5. 3D Microfabrication by 2D Direct-Write Patterning Approaches 438

6. Direct-Write Volumetric (3D) Patterning 448

7. Tailoring the Material to Advantage 460

Chapter 15 Flow- and Laser-Guided Direct Write of Electronic and Biological Components / Michael J. Renn, Greg Marquez, Bruce H. King, Marcelino Essien, W. Doyle Miller 475

1. Motivation 475

2. Fundamentals 477

3. Material Results 482

4. Electronic Components 486

5. Future Work 487

Chapter 16 Laser-Induced Forward Transfer: An Approach to Single-Step Microfabrication / Ioanna Zergioti, G. Koundourakis, N.A. Vainos, C. Fotakis 493

1. An Overview of the Laser-Induced Forward Transfer Process 493

2. Deposition of Single Elements 496

3. Deposition of Oxide Compounds 500

4. Transfer Mechanisms 504

5. Applications of LIFT 509

Chapter 17 Matrix Assisted Pulsed Laser Evaporation-Direct Write (MAPLE-DW): A New Method to Rapidly Prototype Organic and Inorganic Materials / James M. Fitz-Gerald, Philip D. Rack, Bradley Ringeisen, Daniel Young, Rohit Modi, Ray Auyeung, Huey-Daw Wu 517

3. Matrix Assisted Pulsed Laser Evaporation-Direct Write 521

4. MAPLE-DW of Inorganic Materials 530

5. MAPLE-DW of Organic and Biomaterials 543

6. Summary and Future Work 550

Part IV Comparison to Other Approaches to Pattern Material

Chapter 18 Technologies for Micrometer and Nanometer Pattern and Material Transfer / David Nagel 557

2. Applications of Pattern Transfer Technologies 563

3. Overview of Pattern Transfer Technologies 572

4. Optical Lithographies 583

5. Extreme Ultraviolet Lithography 589

6. X-ray Lithography 593

7. Particle Lithographies 596

8. Proximal Probe Lithography 599

9. Other Pattern Transfer Methods 603

10. Applications of Material Transfer Technologies 609

11. Overview of Material Transfer Technologies 612

12. Fixed Pattern Subtractive Techniques 615

13. Programmable Subtractive Techniques 621

14. Fixed Pattern Additive Material Transfer Methods 625

15. Programmable Additive Liquid Methods 628

16. Beam-Based Programmable Additive Techniques 639

17. Other Programmable Additive Technologies 645

18. Three-Dimensional Rapid Microprototyping 650

19. Molding and Related Technologies 655

20. Pattern and Material Transfer by Self-Assembly 665

21. Comparison of Pattern and Material Transfer Techniques 671

Appendix A Ancillary Techniques 680

Radiation Sources 680

Masks 681

Stage Motion and Pattern Alignment 681

Materials for Thin Films 683

Processes for Thin Films 685

Characterization of Materials and Tools 686

Metrology and Inspection of Patterns and Structures 687

Packaging 688

Permissions 700.

Notes:

Includes bibliographical references and index.

ISBN:

0121742318

OCLC:

48651938